Removal and Installation

1. Install thermostat and water inlet to water pump cover.
a. Install a new gasket to the thermostat,
b. Align the jiggle valve of the thermostat with the upper side of the stud bolt, and insert the thermostat in the water pump.

NOTE:The jiggle valve may be set within 50 of either side of the prescribed position.





c. Install the water inlet with the two nuts.
Torque: 9.3 Nm (82 in lb)





2. Assemble water pump and water pump cover. Install a new gasket and the water pump to the pump cover with the three bolts.
Torque: 8.8 Nm (78 in lb)





3. Install water pump and water pump cover assembly.
a. Install new 0-ring and gasket to the water pump cover.





b. Install a new 0-ring to the water by-pass pipe.





c. Apply soapy water to the 0-ring on the water bypass pipe.
d. Connect the pump cover to the water by-pass pipe. Do not install the nuts yet.





e. Install the water pump with the three bolts. Tighten the bolts in the sequence shown.
Torque: 8.8 Nm (78 in lb)





f. Install the two nuts holding the water pump cover to the water by-pass pipe.
Torque: 9.3 Nm (82 in lb)





4. Temporarily install the alternator belt adjusting bar with the bolt.
5. Connect lower radiator hose to water inlet.
6. Install idler pulleys.
7. Install timing belt.
8. Connect cable to negative terminal of battery.
9. Fill with engine coolant.