Diesel Data: Automotive Repair

Removal and Installation









REMOVAL

1. Disconnect negative cable from battery.
2. Recover refrigerant from refrigeration system
3. Disconnect suction tube from cooling unit outlet fitting.
4. Disconnect liquid tube from cooling unit in let fitting.

NOTE: Cap the open fittings immediately to keep moisture out of the system.

5. Remove grommets from inlet and outlet fittings.
6. Remove glove box and reinforcement.
7. Disconnect connectors.
8. Remove three nuts and four bolts remove cooling unit.

INSTALLATION





1. Install the cooling unit with three nuts and four bolts.
2. Connect connectors.
3. Install glove box and reinforcement.
4. Install grommets on in let and outlet fittings.
5. Connect liquid tube to cooling unit in let fitting. Torque the nut.
Torque: 13 Nm (10 ft lb)
6. Connect suction tube to cooling unit outlet fitting.Torque the nut.
Torque: 32 Nm (24 ft lb)
7. If evaporator was replaced, add compressor oil to compressor.
Add 40 - 50 cc (1.4 - 1.7 fl.oz.)
8. Connect negative cable to battery.
9. Evacuate air from air conditioning system.
10. Charge air conditioning system with refrigerant and check on gas leakage.
Refill capacity: 750 +/- 50 g (26.5 +/- 1.8 oz)