Component Parts Installation (Part 3)

INSTALLATION OF COMPONENT PARTS
Before assembly, make sure again that all component groups are assembled correctly.

If something wrong is found in a certain component group during assembly, inspect and repair this group immediately.

Recommended ATF: DEXRON(R) II

GENERAL NOTES:
1. The automatic transmission is composed of highly precision-finished parts, necessitating careful inspection before assembly because even a small nick could case fluid leakage or affect performance.
2. Before assembling new clutch discs, soak them in automatic transmission fluid for at least fifteen minutes.
3. Apply automatic transmission fluid on sliding or rotating surfaces of parts before assembly.
4. Use petroleum jelly to keep small parts in their place.
5. Do not use adhesive cements on gaskets and similar parts.
6. When assembling the transmission, sure to use new gaskets and 0-rings.
7. Dry all parts with compressed air never use shop rags.
8. Be sure to install the thrust bearings and races in the correct direction and position.




71. INSTALL SECOND BRAKE APPLY GASKET




72. INSTALL THROTTLE CABLE IN CASE
Push the cable through the hole on the case, being careful not to damage the O-ring. Check for full seating.

NOTE: In subsequent work, to avoid breaking the




73. INSTALL SOLENOID WIRE

74. INSTALL VALVE BODY




a. Coat the manual valve with ATF and install it to the valve body.




b. Connect the connecting rod to the manual valve lever.




c. Place the valve body on the transmission.
d. While holding the cam down with your hand, slip the cable end into the slot.







e. Install the twelve bolts and wire retainer shown in the illustration, and hand tighten all the bolts first. Then tighten them with a torque wrench.

HINT: Each bolt length (mm) is indicated in the illustration.

Torque: 100 kg-cm (7 ft-lb, 10 N.m)




75. CONNECT SOLENOID CONNECTOR






HINT: Wire color
(A)White
(B)Black
(C)Yellow




76. INSTALL MANUAL DETENT SPRING
a. Install the detent spring and cover in place, and install the bolt (length: 16 mm).
b. Hand tighten the bolt first, then tighten the bolt with a torque wrench.

Torque: 100 kg-cm (7 ft-lb, 10 N.m)

c. Check that the manual valve lever is in contact with the center of the roller at the tip of the detent spring.

77. INSTALL OIL TUBES




a. Tap the tubes with a plastic hammer to install them into the positions indicated in the illustration.

NOTE: Be careful not to bend or damaged the tubes.




b. Install the oil tube clamp and bracket.

HINT: Each bolt length (mm) is indicated in the illustration. Hand tighten all bolts first, then tighten them with a torque wrench.

Torque: 100 kg-cm (7 ft-lb, 10 N.m)

78. INSTALL OIL STRAINER




a. Install the new gasket to the oil strainer.




b. Install the oil strainer with the three bolts.

HINT: Each bolt length (mm) is indicated in the illustration.




79. INSTALL THREE MAGNETS IN OIL PAN

NOTE: Make sure that the magnets do not interfere with the oil tubes.




80. INSTALL OIL PAN
a. Install a new gasket to the oil pan and install them to the transmission.
b. Tighten the eighteen bolts.

Torque: 50 kg-cm (43 in.lb, 4.9 N.m)

81. (A241E)
INSTALL SPEED SENSOR AND SENSOR ROTOR




a. Install the sensor adaptor with three bolts.




b. Install the sensor rotor.




c. Install a new 0-ring to the sensor cover.




d. Install the sensor cover to the transmission and then install the sensor cover bracket with the two bolts.

Torque: 130 kg-cm (9 ft-lb, 13 N.m)




e. Coat a new O-ring with ATF and install it to the speed sensor.
f. Install the speed sensor and retaining plate.

Torque: 100 kg-cm (7 ft-lb, 10 N.m)

82. (A241L,A243L) INSTALL GOVERNOR BODY




a. Install the governor oil strainer to the case.




b. Install a new gasket to governor body adaptor.
c. Install the governor body adaptor with three bolts.




d. Install the governor body and thrust washer.




e. Install a new O-ring to the cover.




f. Install the cover to the transmission and then install the two cover brackets with the two bolts.

Torque: 130 kg-cm (9 ft-lb, 13 N.m)




83. INSTALL SOLENOID WIRE RETAINING PLATE
Install the retaining plate with the bolt.




84. INSTALL THROTTLE CABLE RETAINING PLATE
Install the retaining plate with the bolt.

85. INSTALL NEUTRAL START SWITCH




a. Install the neutral start switch to the manual valve shaft.
b. (A241E)
Install the packing

c. Install the nut and lock stopper.
d. Tighten the nut.

Torque: 70 kg-cm (61 in.lb. 6.9 N.m)




e. Temporarily install the manual shift lever.
f. Turn the lever counterclockwise until it stops, then turn it clockwise two notches.
g. Remove the manual shift lever.




h. Align the groove and neutral basic line as shown.
i. Install and tighten the two bolts.

Torque: 55 kg-cm (48 in.lb, 5.4 N.m)




j. Using a screwdriver, stake the nut with the nut stopper.




k. Install the manual shift lever with the washer, and tighten the nut.

86. INSTALL FILLER TUBE AND TRANSMISSION DIPSTICK
87. INSTALL TWO OIL COOLER PIPES