Diesel Data: Automotive Repair

Oil Pump: Testing and Inspection

INSPECTION OF OIL PUMP

1. MEASURE BODY CLEARANCE




Using a feeler gauge, measure the clearance between the driven rotor and pump body.

Standard clearance:
4A-FE: 0.080 - 0.180 mm (0.0031 - 0.0071 in.)
4A-GE: 0.100 - 0.191 mm (0.0039 - 0.0075 in.)
Maximum clearance: 0.20 mm (0.0079 in.)


If the clearance is greater than maximum, replace the rotor set and/or body.

2. MEASURE TIP CLEARANCE




Using a feeler gauge, measure the clearance between both rotor tips.

Standard clearance:
4A-FE: 0.025 - 0.085 mm (0.0010 - 0.0033 in.)
4A-GE: 0.060 - 0.180 mm (0.0023 - 0.0071 in.)
Maximum clearance: 0.35 mm (0.0138 in.)


If the clearance is greater than maximum, replace the rotor set.

3. MEASURE SIDE CLEARANCE




Using a feeler gauge and flat block, measure the side clearance as shown.

Standard clearance:
4A-F:E 0.025 - 0.085 mm (0.0010 - 0.0033 in.)
4A-GE: 0.025 - 0.075 mm (0.0010 - 0.0030 in.)
Maximum clearance: 0.10 mm (0.0039 in.)


If the clearance is greater than maximum, replace the rotor set and/or body.

4. REPLACE OF OIL SEAL