Installation

1.1 (R154)
PLACE TRANSMISSION AT INSTALLATION POSITION, AND INSTALL TRANSMISSION MOUNTING BOLTS




a. Apply molybdenum disulphide lithium base grease to the following parts:
- Release bearing hub inside groove Input shaft spline
- Release fork contact surface
b. Install the clutch cover and disc on the retainer and input shaft spline.
c. Align the input shaft tip with the pilot bearing, and push the transmission fully into position.
d. Install the two mounting bolts of the upper transmission, and torque the bolts.

Torque: 39 N-m (400 kgf-cm, 29 ft-lbf)




e. Align the matchmarks on the clutch cover and flywheel.
f. Tighten the clutch cover set bolts evenly and gradually while turning the crankshaft pulley. Make several passes around the cover until the cover is snug. Torque the bolts.

Torque: 19 N-m (195 kgf-cm, 14 ft-lbf)




g. Install the release fork to the release fork support through the left clutch housing hole.
h. Install the two clutch housing covers.


Torque: 12 N-m (120 kgf-cm, 9 ft.lbf)

1.2 (W58)
PLACE TRANSMISSION AT INSTALLATION POSITION, AND INSTALL TRANSMISSION MOUNTING BOLTS
a. Align the input shaft spline with the clutch disc, and push the transmission fully into position.
b. Install the two mounting bolts of the upper transmission, and torque the bolts.

Torque: 39 N-m (400 kgf-cm, 29 ft-lbf)




2. INSTALL ENGINE REAR MOUNTING
Install the eight bolts, and torque them.

Torque: 25 N-m (250 kgf-cm, 18 ft-lbf)




3. INSTALL TRANSMISSION MOUNTING BOLTS AND FLYWHEEL HOUSING UNDER COVER
Install and torque the bolts.

Torque:
Transmission mounting bolt: 39 N-m (400 kgf-cm, 29 ft-lbf)
Stiffener plate bolt: 27 N-m (380 kgf-cm, 27 ft-lbf)

4. INSTALL STARTER
Install the starter, and torque the bolts.




5. INSTALL CLUTCH RELEASE CYLINDER
Install and torque the two bolts.

Torque: 12 N-m (120 kgf-cm, 9 ft-lbf)




6. CONNECT BACK-UP LIGHT SWITCH CONNECTOR AND REAR SPEED SENSOR CONNECTOR (w/ ABS)




7. CONNECT SPEEDOMETER CABLE
8. (R154)
INSTALL EXHAUST FRONT PIPE
a. Install the exhaust front pipe and nuts to the exhaust manifold. Torque the nuts.

Torque: 62 N-m (630 kgf-cm, 46 ft-lbf)

b. Connect the exhaust pipe bracket to the clutch housing.




9. CONNECT EXHAUST FRONT PIPE TO TAIL PIPE
a. Connect the front pipe to the tail pipe, and torque the bolts.

Torque: 43 N-m (440 kgf-cm, 32 ft-lbf)

b. Install the rubber hanger.




10. INSTALL PROPELLER SHAFT
a. Align the matchmarks on both flanges.
b. Install and torque the bolts.

Torque:
Propeller shaft flange: 74 N-m (750 kgf-cm, 54 ft-lbf)
Center support bracket: 49 N-m (500 kgf-cm, 36 ft-lbf)

11. FILL WITH TRANSMISSION OIL

Oil grade: API GL-4 or GL-5
Viscosity:
W58 M/T SAE 75W - 90 or 80W - 90
R154 M/T SAE 75W - 90
Capacity:
W58 M/T 2.4 liters (2.5 US qts, 2.1 Imp. qts)
R154 M/T 3.0 liters (3.2 US qts, 2.6 Imp. qts)




12. INSTALL SHIFT LEVER
13. INSTALL CENTER CLUSTER FINISH PANEL
14. INSTALL NEGATIVE BATTERY CABLE
15. PERFORM ROAD TEST
Check for any abnormal noise or operation.