Diesel Data: Automotive Repair

Ignition Cable: Service and Repair

Air Cleaner Hose Removal:





1. Disconnect air cleaner hose.

2. Disconnect cruise control, accelerator, and automatic throttle cables.

3. Disconnect six hoses from ISC pipe.

ISC Pipe Removal:





4. Remove the two retaining bolts and remove the ISC pipe.

5. Remove the oxygen sensor wire from the two clamps.

6. Disconnect the #4 PCV hose from the PCV pipe.

PCV Pipe Removal:





7. Remove the two retaining bolts. Remove the PCV pipe with hoses from cylinder head covers and throttle body.

8. Disconnect the air valve hose from the intake air connector.

Intake Air Connector Removal:





9. Loosen the clamps and remove the intake air connector retaining bolts. Remove the intake air connector.

10. Remove the oil filler cap.

Ignition Coil Cover Removal And Installation:





11. Remove the five retaining nuts and the ignition coil cover.

12. Remove the secondary ignition wires from the ignition coils and from the spark plugs.

13. Remove the secondary ignition wires from the plastic holders and from vehicle.

INSTALLATION:

Ignition Wire Routing:





1. Install secondary ignition wires to spark plugs and ignition coils. Ensure proper firing order.

Firing Order: 1 5 3 6 2 4

Ignition Coil Cover Removal And Installation:





2. Install the ignition coil cover and the five retaining nuts.

3. Install the oil filler cap.

4. Install the intake air connector.

5. Connect the intake air connector hoses.

6. Install the PCV pipe with hoses.

7. Install the ISC pipe, hoses, and hold down bolts.

8. Reconnect cables.

9. Place oxygen sensor connector in clamps.

10. Reconnect air cleaner hose.