Disassembly of Output Shaft Assembly

1. REMOVE FIFTH GEAR, CENTER BEARING AND FIRST GEAR ASSEMBLY




a. Using a press, remove the 5th gear, center bearing, thrust washer and 1st gear
b. Remove the synchronizer ring.
c. Remove the straight pin and needle roller bearing.




d. Remove the spacer.
2. REMOVE NO.1 HUB SLEEVE ASSEMBLY AND SECOND GEAR ASSEMBLY




a. Using two screwdrivers and a hammer, tap out the snap ring.




b. Using a press, remove No.1 hub sleeve, synchronizer ring and 2nd gear.
c. Remove the needle roller bearing.
3. REMOVE NO.2 HUB SLEEVE ASSEMBLY AND THIRD GEAR ASSEMBLY




a. Using snap ring pliers, remove the snap ring.




b. Using a press, remove No.2 hub sleeve, synchronizer ring and 3rd gear.
c. Remove the needle roller bearing.
4. REMOVE SHIFTING KEYS AND SPRINGS FROM HUB SLEEVE ASSEMBLY
Using screwdriver, remove the three shifting keys and two springs.

HINT: No.1 hub sleeve and No.2 hub sleeve.