Diesel Data: Automotive Repair

Removal and Installation






REMOVAL





1. REMOVE AIR CLEANER ASSEMBLY
2. DISCONNECT CONNECTOR
Pull out the release bar, and disconnect the connector.





3. DISCONNECT BRAKE LINES
Using SST, disconnect the 6 brake lines from the ABS actuator.
SST 09023-00100
Torque: 15 Nm (155 kgf-cm, 11 ft. lbs.)





4. REMOVE ABS ACTUATOR ASSEMBLY
Remove the 3 bolts and ABS actuator assembly.
Torque: 19 Nm (195 kgf-cm, 14 ft. lbs.)
5. REMOVE ABS ACTUATOR
a. Remove the 2 nuts and ABS actuator.
Torque: 13 Nm (130 kgf-cm, 9 ft. lbs.)
b. Remove the 2 holders and 3 cushions from the ABS actuator.


INSTALLATION
Installation is in the reverse order of removal.

HINT:
^ After installation, fill the brake reservoir with brake fluid, bleed brake system.
^ Check for fluid leaks.