Diesel Data: Automotive Repair

Removal and Installation

REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

HINT: At the time of installation, please refer to the following item. Evacuate air from refrigeration system. Charge system with refrigerant and inspect for leakage of refrigerant.

Specified amount: 600 ± 50 g (21.16 ± 1.76 oz.)

2. REMOVE RADIATOR AND CONDENSER FANS
3. REMOVE 2 RADIATOR UPPER SUPPORTS




4. DISCONNECT DISCHARGE HOSE AND LIQUID TUBE
Remove the 2 bolts and disconnect the hose and tube.
Torque: 10 Nm (100 kg.cm, 7 ft.lb)

NOTE: Cap the open fittings immediately to keep moisture or dirt out of the system.

HINT: At the time of installation, please refer to the following item. Lubricate 2 new O-ring with compressor oil and install them to the hose.




5. REMOVE CONDENSER
a. Remove the 2 condenser set bolts.
b. Push the radiator toward the engine.
c. Push the condenser toward the radiator and pull it upward.

HINT: At the time of installation, please refer to the following item. If condenser is replaced, add compressor oil to the condenser.

Add 40 °C (1.4 fl.oz.)
Compressor oil: ND-OIL 8 or equivalent

INSTALLATION
Installation Is in the reverse order of removal.