Diesel Data: Automotive Repair

Heater Control Assembly (Manual A/C)

REMOVAL

1. REMOVE CENTER CLUSTER FINISH PANEL




2. DISCONNECT HEATER CONTROL CABLES

NOTE: When the air mix damper control cable is disconnected, should not bend the cable.

3. REMOVE HEATER CONTROL ASSEMBLY




a. Remove the 4 bolts and pull out the heater control assembly with stereo opening cover assembly, then disconnect the connectors.




b. Remove the 8 bolts, 4 screws and 2 brackets.
c. Separate the heater control assembly and stereo opening cover assembly.

INSTALLATION

1. INSTALL HEATER CONTROL ASSEMBLY




a. Install the heater control assembly and stereo opening cover assembly to 2 brackets.
b. Install the 8 bolts and 4 screws.




c. Connect the connectors.
d. Install the heater control assembly with the 4 bolts.
e. Pass the through the air mix control cable (Driver side) as shown the illustration.
Driver side cable should be set between driver side brace and A/C unit.




f. Pass the through the air mix control cable (Passenger side) as shown the illustration.
Passenger side cable should be set outerside passenger side side brace.

2. CONNECT HEATER CONTROL CABLES
a. Set the air mix control knobs to "MAX. COOL" position.




b. Adjust air mix control cables.
Set the cable connectors to lever pin and clamp the cable outers with keeping the knobs to "MAX. COOL" position (Both driver side and passenger side)

NOTE:
- Don't bend the cable on setting the cable.
- Don't move the air mix knob before finishing on clamping the cable outer.




3. INSTALL CENTER CLUSTER FINISH PANEL