Diesel Data: Automotive Repair

Reassembly

Part 1 Of 2:




Part 2 Of 2:





Floor Shift Assembly


REASSEMBLY
1. INSTALL 4 COLLARS





2. INSTALL CUSHION
Install the 2 cushions with the 2 screws.





3. INSTALL SHIFT LEVER SUB-ASSEMBLY
a. Install the shift lever sub-assembly with the control shaft.
b. Support the control shaft, as shown in the illustration.
c. Install a new spring nut to the control shaft by knocking them lightly via the 10-mm seated nut.





4. INSTALL GROOVED PIN
a. Apply MP grease on the compression spring, detent rod and shift lever sub-assembly
b. Place the shift lever plate.





c. Insert the grooved pin in the detent rod pin hole.

NOTICE:
^ Assemble the grooved pinto ensure that it fits into the guide hole of the shift lever sub-assembly in parallel.
^ Take care not to insert the pin in the wrong direction of the detent rod.





d. Meet the grooved pin with the notch of the guide hole.





e. Press the pin with a hammer.
A: 10.0 - 10.4 mm (0.39 - 0.41 inch)

NOTICE: When pressing in the grooved pin, if doing it at the place other than the notch, the shift lever sub-assembly might be damaged.

5. CHECK DETENT ROD OPERATION





6. INSTALL SHIFT LEVER KNOB SLEEVE





7. INSTALL MANUAL DETENT SPRING
Install the manual detent spring with the screw.





8. INSTALL SHIFT LOCK CONTROL UNIT
Install the shift lock unit assembly with the 2 screws.





NOTICE: Install the grooved pin into the groove of the shift lock unit as shown in the illustration.





9. ASSEMBLE LOWER POSITION INDICATOR HOUSING
a. Install the slide cover.
b. Install the spring and shift lock release bottom.
c. Install the control position indicator plate.





10. INSTALL LOWER POSITION INDICATOR HOUSING
Install the lower position indicator housing with the 4 screws.





11. INSTALL INDICATOR LIGHT
a. Install the bulb and cap to the indicator light wire.
b. Install the indicator light to the lower position indicator housing.
12. ASSEMBLE SHIFT LEVER KNOB SUB-ASSEMBLY
a. Install the spring and shift lever knob to the shift lever knob.
b. Install the O/D main switch and O/D main switch cover to the shift lever knob.
13. INSTALL SHIFT LEVER KNOB AND SHIFT LEVER KNOB COVER
a. Pass through the wire harness of the O/D main switch as shown in the illustration and set it.
b. Install the shift lever knob and shift lever knob cover to the shift lever sub-assembly

NOTICE: When operating the shift lever sub-assembly, check that excessive force Is not applied to the wire harness of the O/D main switch.

c. Install the 2 shift lever sub-assembly set screws.
Torque: 2.2 Nm (22 kgf-cm, 19 inch lbs.)
d. Raise the shift lever knob cover.
14. CONNECT O/D MAIN SWITCH TERMINAL
a. Connect the terminals of the O/D main switch.
b. Connect the O/D main switch connector to the shift lever plate.