Diesel Data: Automotive Repair

On-Vehicle Inspection

ON-VEHICLE INSPECTION

1. INSPECTION SLIDING ROOF FUNCTION
a. Check the automatic sliding open operation.
1. Turn the ignition switch ON.
2. Slide close and tilt down the roof glass to the fully close position
3. Check that the roof glass will slide open automatically and stop just before the fully open position by pressing the sliding roof switch OPEN for 0.3 seconds or more.

b. Check the automatic sliding close operation.
1. Turn the ignition switch ON.
2. Check that the roof glass will slide close to the fully close position automatically by pressing the sliding roof switch CLOSE for 0.3 seconds or more.
3. The roof glass will stop sliding if the sliding roof switch is turned to CLOSE or OPEN while the glass is moving.

c. Check the automatic tilting UP operation.
1. Turn the ignition switch ON.
2. Slide close and tilt down the roof glass to the fully close position.
3. Check that the roof glass will tilt up automatically to the fully up position by pressing the sliding roof switch UP for 0.3 seconds or more.

d. Check the automatic tilting DOWN operation.
1. Turn the ignition switch ON.
2. Check that the roof glass will tilt down by pressing the sliding roof switch DOWN when the roof glass is up.

e. Check the operation function after key-OFF.
1. After turning the ignition switch from ON to OFF, check that the roof glass can be operated via the sliding roof switch, however the operation will be impossible after the driver's or passenger's door is opened.
2. When approximately 45 seconds have passed after the ignition switch is turned from ON to OFF, check that the roof glass can not be operated via the sliding roof switch.
3. After turning the ignition switch from ON to OFF with the driver's or passenger's door open, check that the AUTO operation will stop immediately.

f. Check the jam protection function.

NOTE:
- Never insert any part of your body, such as hand, in between.
- Pay thorough attention not to get caught in there.
- The roof might be deformed if something hard, such as a handle of hammer, is inserted in between.

HINT: The jam protection function while the following AUTO operations; AUTO close or down, AUTO close or down after key-OFF.

1. Fully close the roof glass.
2. Set a handle of hammer around the fully close position.

HINT: Wrap the handle well with cloth or something before setting.

3. When operating the roof glass to the fully close position via the AUTO close or down, check that the glass movement will be reversed by detecting the handle, so that the hammer handle is not caught.

HINT:
- The reverse movement when the glass is sliding will stop in 200 mm open or before the fully open position (in max. 20 seconds).
- The reverse movement when the glass is tilting down will stop in the fully up position or in 2 seconds.

2. INSPECT SLIDING ROOF RELAY AND SWITCH (TMMK MADE)




a. Inspect the sliding roof relay and switch operation.




1. Disconnect the connector from the sliding roof relay and inspect the connector on the wire harness side.
If the value is not as specified, there may be a malfunction on the wire harness side.




2. Connect the connector, and inspect the voltage and continuity between each terminal of the connector and the body ground.
If the value is not as specified, the sliding roof drive gear may be defective.

3. INSPECT SLIDING ROOF RELAY AND SWITCH (TMC MADE)




a. Inspect the sliding roof control ECU.




1. Disconnect the connector from the ECU.
2. Inspect the connector on the wire harness side.
If the value is not as specified, there way be a malfunction on the wire harness side.




2. Connect the connector, and inspect the voltage between the terminals of the connector.
If the value is not as specified, sliding roof drive gear or communication line way be defective.