Accelerator & Brake Pedal Assembly

OVERHAUL
1. OBSERVE RESTRAINT SYSTEMS SERVICE PRECAUTIONS
2. DISCONNECT BATTERY NEGATIVE TERMINAL
3. REMOVE STEERING WHEEL COVER LOWER NO. 2
4. REMOVE STEERING WHEEL COVER LOWER NO. 3 (W/O STEERING PAD SWITCH 4 SPOKE STEERING WHEEL)
5. REMOVE CONNECTOR COVER (W/ STEERING PAD SWITCH 4 SPOKE STEERING WHEEL)
6. REMOVE STEERING WHEEL COVER LOWER NO. 3 (3 SPOKE STEERING WHEEL ASSY)
7. INSPECT PLACE FRONT WHEELS FACING STRAIGHT AHEAD
8. REMOVE HORN BUTTON ASSY
9. REMOVE STEERING WHEEL ASSY
SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)
10. REMOVE INSTRUMENT CLUSTER FINISH PANEL
11. REMOVE STEERING COLUMN COVER
12. DISCONNECT FLOOR SHIFT PARKING LOCK CABLE ASSY
13. REMOVE FRONT DOOR SCUFF PLATE LH
14. REMOVE COWL SIDE TRIM SUB-ASSY LH
15. REMOVE INSTRUMENT PANEL COIN BOX SUB-ASSY
16. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER
17. REMOVE INSTRUMENT PANEL INSERT SUB-ASSY LOWER LH
18. REMOVE HEATER TO FOOT DUCT NO. 3
19. DISCONNECT STEERING INTERMEDIATE SHAFT SUB-ASSY
20. REMOVE STEERING COLUMN ASSY





21. REMOVE INSTRUMENT PANEL JUNCTION BLOCK ASSY
a. Remove the 3 nuts and junction block assy, then disconnect the connector.





22. REMOVE BRAKE PEDAL RETURN SPRING





23. REMOVE PUSH ROD PIN
a. Remove the clip and push rod pin.
24. REMOVE ACCELERATOR & BRAKE PEDAL ASSY





a. Disconnect the stop lamp switch connector.





b. Disconnect the accel position sensor connector.





c. Remove the 4 bolts, 4 nuts and accelerator & brake pedal assy.





25. REMOVE STOP LAMP SWITCH ASSY
a. Loosen the nut and remove the stop lamp switch assy.
26. REMOVE BRAKE PEDAL PAD





27. REMOVE STOP LAMP SWITCH CUSHION





28. REMOVE ACCELERATOR PEDAL ASSY
a. Remove the bolt, nut and accelerator pedal assy.





29. INSTALL ACCELERATOR PEDAL ASSY
a. Install the accelerator pedal assy with nut and bolt.
Torque: 12 Nm (122 kgf-cm, 8.8 ft. lbs.)





30. INSTALL STOP LAMP SWITCH CUSHION
31. INSTALL BRAKE PEDAL PAD





32. INSTALL STOP LAMP SWITCH ASSY
a. Install the stop lamp switch assy with a nut.
Torque: 26 Nm (265 kgf-cm, 19 ft. lbs.)
33. INSTALL ACCELERATOR & BRAKE PEDAL ASSY





a. Install the accelerator & brake pedal assy with the 4 nuts and 4 bolts.
Torque:
Nut: 13 Nm (130 kgf-cm, 9 ft. lbs.)
Bolt: 19.1 Nm (194 kgf-cm, 14 ft. lbs.)





b. Connect the accel position sensor connector.





c. Connect the stop lamp switch connector.





34. INSTALL PUSH ROD PIN
a. Install the push rod pin and clip.

HINT: Apply the lithium soap base glycol grease to the parts indicates by arrows.





35. INSTALL BRAKE PEDAL RETURN SPRING





36. INSTALL INSTRUMENT PANEL JUNCTION BLOCK ASSY
a. Install the junction block assy with the 3 nuts, then connect the each connector.
37. INSTALL STEERING COLUMN ASSY
38. CONNECT STEERING INTERMEDIATE SHAFT SUB-ASSY
39. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
40. CONNECT FLOOR SHIFT PARKING LOCK CABLE ASSY
41. CHECK KEY INTERLOCK OPERATION
42. INSTALL STEERING COLUMN COVER
43. INSTALL INSTRUMENT CLUSTER FINISH PANEL
44. INSTALL HEATER TO FOOT DUCT NO. 3
45. INSTALL INSTRUMENT PANEL INSERT SUB-ASSY LWR LH
46. INSTALL INSTRUMENT PANEL SUB-ASSY UPPER
47. INSTALL INSTRUMENT PANEL COIN BOX SUB-ASSY
48. INSTALL COWL SIDE TRIM SUB-ASSY LH
49. INSTALL FRONT DOOR SCUFF PLATE LH
50. CENTER SPIRAL CABLE
51. INSTALL STEERING WHEEL ASSY
52. INSPECT HORN BUTTON ASSY
53. INSTALL HORN BUTTON ASSY
54. INSTALL STEERING WHEEL COVER LOWER NO. 2
55. INSTALL STEERING WHEEL COVER LOWER NO. 3 (W/O STEERING PAD SWITCH 4 SPOKE STEERING WHEEL)
56. INSTALL CONNECTOR COVER (W/ STEERING PAD SWITCH 4 SPOKE STEERING WHEEL)
57. INSTALL STEERING WHEEL COVER LOWER NO. 3 (3 SPOKE STEERING WHEEL ASSY)
58. INSPECT STEERING WHEEL CENTER POINT
59. INSPECT SRS WARNING LIGHT