Diesel Data: Automotive Repair

ABS and Traction Actuator (W/ VSC)

REPLACEMENT
1. DRAIN BRAKE FLUID

NOTICE: Wash off the brake fluid immediately if it comes into contact with a painted surface.





2. REMOVE BRAKE ACTUATOR WITH BRACKET
(a) Using SST disconnect the 6 brake lines from the actuator.
SST 09023-00100





(b) Use tags or make a memo to identify the place to reconnect.





(c) Disconnect the actuator connector.





(d) Remove the 3 nuts and brake actuator with bracket.


3. REMOVE BRAKE ACTUATOR ASSY
(a) Remove the 2 nuts and BRAKE actuator from the bracket.

4. INSTALL BRAKE ACTUATOR ASSY





(a) Install the BRAKE actuator to the bracket with the 2 nuts.
Torque: 5.4 Nm (55 kgf-cm, 48 in.-lbf)

5. INSTALL BRAKE ACTUATOR WITH BRACKET
(a) Install the brake actuator with the 3 nuts.
Torque: 19 Nm (194 kgf-cm, 14 ft-lbf)

(b) Connect the brake actuator connector.





(c) Using SST connect the each brake line to the correct position of brake actuator as shown in the illustration.
SST 09023-00100
Torque: 15 Nm (155 kgf-cm, 11 ft.-lbf)

6. FILL RESERVOIR WITH BRAKE FLUID
7. BLEED MASTER CYLINDER
SST 09023-00100

8. BLEED BRAKE LINE
9. BLEED BRAKE ACTUATOR ASSY
SST 09992-00242 09992-00350

10. CHECK FLUID LEVEL IN RESERVOIR
11. CHECK BRAKE FLUID LEAKAGE
12. CHECK OPERATION OF BRAKE ACTUATOR