Diesel Data: Automotive Repair

Removal and Installation












RADIATOR ASSY
REPLACEMENT
1. DRAIN ENGINE COOLANT
2. DISCONNECT RADIATOR RESERVE TANK HOSE OR PIPE
3. DISCONNECT RADIATOR HOSE INLET
4. DISCONNECT RADIATOR HOSE OUTLET
5. DISCONNECT OIL COOLER OUTLET HOSE NO.2 (A/T)
6. DISCONNECT OIL COOLER OUTLET HOSE NO.3 (A/T)
7. REMOVE AIR CLEANER INLET ASSY





a) Remove the 2 bolts and air cleaner inlet.
8. REMOVE RADIATOR SUPPORT UPPER
a) Disconnect the 2 horn connectors.





b) Remove the hood lock release lever cover.





c) Remove the bolt shown in the illustration.
d) Remove the 4 bolts and radiator support.
9. REMOVE RADIATOR ASSY
a) Disconnect the fan motor connector.
b) Disconnect the ECT sensor connector.
c) Remove the radiator from the body.
10. REMOVE RADIATOR SUPPORT LOWER
11. REMOVE FAN ASSY W/MOTOR
a) Remove the 3 bolts and fan from the radiator.
12. INSTALL FAN ASSY W/MOTOR
a) Install the fan to the radiator with the 3 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 inch lbs.)
13. INSTALL RADIATOR ASSY
a) Install the radiator to the body.
b) Connect the ECT sensor connector.
c) Connect the fan motor connector.
14. INSTALL RADIATOR SUPPORT UPPER
a) Install the radiator support with the 4 bolts.
Torque: 14 Nm (142 kgf-cm, 10 ft. lbs.)
b) Connect the 2 horn connectors.
15. INSTALL AIR CLEANER INLET ASSY





a) Install the air cleaner inlet with the 2 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 inch lbs.)
16. ADJUST HOOD SUB-ASSY
17. ADD ENGINE COOLANT
18. CHECK FOR ENGINE COOLANT LEAKS