Diesel Data: Automotive Repair

Part 4



PARTIAL ENGINE ASSY
REPLACEMENT
123. INSTALL FRONT STABILIZER LINK ASSY LH
a) Using a 5 mm socket hexagon wrench, fix the stud bolt and install the nut.
Torque: 74 Nm (755 kgf-cm, 55 ft. lbs.)
124. INSTALL FRONT STABILIZER LINK ASSY RH

HINT: Use the same procedures described for the LH side.

125. INSTALL EXHAUST PIPE ASSY FRONT
126. CONNECT FUEL TUBE SUB-ASSY





127. INSTALL RETURN TUBE SUB-ASSY





128. INSTALL OIL RESERVOIR TO PUMP HOSE NO.1
129. INSTALL COMPRESSOR AND MAGNETIC CLUTCH
130. INSTALL GENERATOR ASSY
131. INSTALL FAN AND GENERATOR V BELT
132. CONNECT ENGINE WIRE NO.2
133. CONNECT ENGINE WIRE
134. INSTALL ENGINE MOUNTING BRACKET NO.2 RH
Torque: 52 Nm (531 kgf-cm, 38 ft. lbs.)
135. INSTALL ENGINE MOUNTING STAY NO.2 RH
Torque: 64 Nm (653 kgf-cm, 47 ft. lbs.)
136. INSTALL ENGINE MOVING CONTROL ROD W/BRACKET





a) Install the engine mounting control rod with the 3 bolts.
Torque: 64 Nm (653 kgf-cm, 47 ft. lbs.)
137. INSTALL AIR CLEANER ASSY
Torque: 5.0 Nm (51 kgf-cm, 44 inch lbs.)
138. ADD AUTOMATIC TRANSAXLE FLUID (A/T)
139. MANUAL TRANSAXLE OIL (M/T)
140. ADD ENGINE OIL
141. ADD ENGINE COOLANT
142. ADD POWER STEERING FLUID
143. BLEED POWER STEERING FLUID
144. CHECK FOR ENGINE OIL LEAKS
145. CHECK FOR ENGINE COOLANT LEAKS
146. INSPECT FOR FUEL LEAKS
147. INSTALL FRONT WHEEL
148. ADJUST FRONT WHEEL ALIGNMENT
149. INSPECT CHECK IDLE SPEED AND IGNITION TIMING
150. INSPECT CO/HC
151. CHECK ABS SPEED SENSOR SIGNAL (W/ ABS)