Instrument Panel Assembly Removal and Installation

Instrument Panel/Meter - Part 1:

Instrument Panel/Meter - Part 2:

Instrument Panel/Meter - Part 3:

Instrument Panel/Meter - Part 4:

REPLACEMENT




1. TABLE OF BOLT, SCREW AND NUT

HINT: The bolts, screws and nuts, which are necessary for installation and removal of the instrument panel, are indicated in the illustration and the text with alphabets.

2. DISCONNECT BATTERY NEGATIVE TERMINAL
3. REMOVE STEERING WHEEL COVER LOWER NO.2
4. REMOVE STEERING WHEEL COVER LOWER NO.3 (W/O STEERING PAD SWITCH 4 SPOKE STEERING WHEEL)
5. REMOVE CONNECTOR COVER (W/ STEERING PAD SWITCH 4 SPOKE STEERING WHEEL)
6. REMOVE STEERING WHEEL COVER LOWER NO.3 (3 SPOKE STEERING WHEEL ASSEMBLY)
7. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
8. REMOVE HORN BUTTON ASSEMBLY
9. REMOVE STEERING WHEEL ASSEMBLY
SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)




10. REMOVE INSTRUMENT CLUSTER FINISH PANEL
a. Disengage the 4 clips and remove the instrument cluster finish panel.

11. REMOVE STEERING COLUMN COVER
12. REMOVE HEADLAMP DIMMER SWITCH ASSEMBLY
13. REMOVE WINDSHIELD WIPER SWITCH ASSEMBLY




14. REMOVE COMBINATION METER ASSEMBLY
a. Remove the 2 screws and disengage the 2 clips.
b. Pull out the combination meter assembly, then disconnect the connectors.




15. REMOVE FRONT DOOR SCUFF PLATE LH
a. Disengage the 7 claws, 4 clips and remove the front door scuff plate LH.

16. REMOVE FRONT DOOR SCUFF PLATE RH




17. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH
a. Remove the clip.
b. Disengage the 2 clips and remove the cowl side trim sub-assembly LH.

18. REMOVE COWL SIDE TRIM SUB-ASSEMBLY RH




19. REMOVE INSTRUMENT PANEL COIN BOX SUB-ASSEMBLY
a. Disengage the claw and remove the instrument panel coin box sub-assembly.




20. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY UPPER
a. Disconnect the hood lock control cable.
b. Using a screwdriver, open the instrument panel sub-assembly upper cover.

HINT: Tape the screwdriver tip, before use.

c. TMC made:
Remove the bolt and 2 screws .

d. TMMK made:
Remove the bolt and 2 screws .

e. Disengage the 3 clips.
f. Disconnect the connectors and remove the instrument panel sub-assembly upper.

21. REMOVE INSTRUMENT PNL INSERT SUB-ASSEMBLY LWR LH (TMMK MADE)
a. Remove the 4 bolts .
b. Disengage the 2 claws and remove the instrument panel insert sub-assembly LWR LH.

22. REMOVE AIR CONDITIONER CONTROL ASSEMBLY
a. Put in a hand from the position indicated in the illustration, push out the clip with fingers.
b. Remove the remaining clips and the engagement of claws, and then take off the air conditioner control assembly.

NOTE:
- Perform this procedure wearing the protection gloves.
- Do not use any tools to avoid damage to the instrument panel safety pad sub-assembly.

23. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY CENTER
a. Remove the 4 bolts.
b. Using a moulding remover, disengage 5 clips and remove the instrument cluster finish panel sub-assembly center with radio receiver assembly, then disconnect the connectors.

24. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.1
a. Disengage the 3 claws and pin.
b. Remove the instrument panel under cover sub-assembly No.1.

25. REMOVE GLOVE COMPARTMENT DOOR PAD
a. Using a screwdriver, remove the glove compartment door pad.

HINT: Tape the screwdriver tip before use.

26. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY LOWER
a. TMC made:
Remove the bolt and 4 screws .

b. TMMK made:
Remove the bolt and 4 screws .

c. Disengage the claw, clip and remove the instrument panel sub-assembly lower.

27. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (M/T TRANSAXLE)

28. REMOVE CONSOLE PANEL UPPER REAR
a. Foot parking brake:
Using a moulding remover, disengage the claw, 8 clips and remove the console panel upper rear.

HINT: Set the shift lever in the N position (A/T transaxle).

b. Hand parking brake:
Disengage the clip and 2 claws, then remove the console panel cup holder.

c. Hand parking brake:
Using a moulding remover, disengage the claw, 8 clips and remove the console panel upper rear.

HINT: Set the shift lever in the N position A/T transaxle).

29. REMOVE CONSOLE BOX CARPET

30. REMOVE RR CONSOLE BOX
a. TMC made:
Remove the 2 bolts and 2 screws .

b. TMMK made:
Remove the 2 bolts and 2 screws .

c. Disengage the 2 claws and remove the RR console box.

31. REMOVE INSTRUMENT PANEL CUP HOLDER TRAY (W/O ASHTRAY)
a. Disengage the 2 clips and remove the instrument panel cup holder tray.

32. REMOVE INSTRUMENT PANEL ASH RECEPTACLE ASSEMBLY (W/ ASHTRAY)
a. Disengage the 2 clips, 2 claws and disconnect the connector.
b. Remove the instrument panel ash receptacle assembly.

33. REMOVE CONSOLE PANEL UPPER
a. Using a moulding remover, disengage the 4 clips and 2 claws.
b. Disconnect the connectors and remove the console panel upper.

HINT: Set the shift lever in the N position (A/T transaxle).

34. REMOVE CONSOLE BOX FRONT
a. Remove the 2 nuts .
b. Disengage the 2 claws and remove the console box front.

35. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER LOWER CENTER
a. TMC made:
Remove the 2 screws .

b. TMMK made:
Remove the 2 screws .

c. Disengage the 4 clips and remove the instrument panel finish panel lower center.

36. REMOVE FRONT PILLAR GARNISH LH (W/O CURTAIN SHIELD AIR BAG)
a. Using a moulding remover, disengage the 2 clips, 2 claws and remove the front pillar garnish LH.

37. REMOVE FRONT PILLAR GARNISH LH (W/ CURTAIN SHIELD AIR BAG)
a. Using a screwdriver, open the cover and remove the bolt.

HINT: Tape the screwdriver tip before use.

b. Using a moulding remover, disengage the clip, 2 claws and remove the front pillar garnish LH.

38. REMOVE FRONT PILLAR GARNISH RH (W/O CURTAIN SHIELD AIR BAG.
39. REMOVE FRONT PILLAR GARNISH RH (W/ CURTAIN SHIELD AIR BAG)

40. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY NO.2
a. Using a screwdriver, disengage the 2 clips and 2 claws.

HINT: Tape the screwdriver tip before use.

b. Remove the instrument panel speaker panel sub-assembly No.2.

41. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY
42. REMOVE FRONT NO.2 SPEAKER ASSEMBLY
43. DISCONNECT PASSENGER AIRBAG CONNECTOR

44. REMOVE INSTRUMENT PANEL SAFETY PAD CAP
a. Using a screwdriver, remove the instrument panel safety pad cap.

HINT: Tape the screwdriver tip before use.

45. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

a. TMC made:
Remove the 2 screws , nut and 5 bolts .

b. TMMK made:
Remove the 2 screws , nut and 4 bolts .

c. Disconnect the connectors.
d. Disengage the 5 pins and, remove the instrument panel safety pad sub-assembly.



46. REMOVE INSTRUMENT PANEL REGISTER ASSEMBLY NO.2
a. Disengage the 3 clips and 3 claws.
b. Remove the instrument panel register assembly No.2.

47. REMOVE INSTRUMENT PANEL REGISTER ASSEMBLY NO.1
a. Disengage the 3 clips and 3 claws.
b. Remove the instrument panel register assembly No.1.

48. REMOVE GLOVE BOX LAMP ASSEMBLY
a. Disengage the 4 claws and remove the glove box lamp assembly.

49. REMOVE AUTOMATIC LIGHT CONTROL SENSOR (W/ CONLIGHT)
a. Using a screwdriver, remove the automatic light control sensor.

HINT: Tape the screwdriver tip before use.

50. REMOVE COOLER (SOLAR SENSOR) THERMISTOR (AUTO AIR CONDITIONING)
a. Remove the cooler (solar sensor) thermistor.

NOTE: Do not pry the cooler (solar sensor) thermistor off from the upper position.

51. REMOVE SIDE DEFROSTER NOZZLE DUCT NO.2
a. TMC made:
Remove the screw and side defroster nozzle duct No.2.

b. TMMK made:
Remove the screw and side defroster nozzle duct No.2.

52. REMOVE SIDE DEFROSTER NOZZLE DUCT NO.1
a. TMC made:
Remove the screw and side defroster nozzle duct No.1.

b. TMMK made:
Remove the screw and side defroster nozzle duct No.1.

53. REMOVE DEFROSTER NOZZLE ASSEMBLY
a. TMC made:
Remove the 5 screws and defroster nozzle assembly.

b. TMMK made:
Remove the 5 screws and defroster nozzle assembly.

54. REMOVE HEATER TO REGISTER DUCT NO.1
a. TMC made:
Remove the 2 screws and heater to register duct No.1.

b. TMMK made:
Remove the 2 screws and heater to register duct No.1.

55. REMOVE HEATER TO REGISTER DUCT NO.3
a. TMC made:
Remove the 2 screws and heater to register duct No.3.

b. TMMK made:
Remove the 2 screws and heater to register duct No.3.

56. REMOVE HEATER TO REGISTER DUCT NO.2
a. TMC made:
Remove the screw and heater to register duct No.2.

b. TMMK made:
Remove the screw and heater to register duct No.2.

57. REMOVE DEFROSTER NOZZLE GARNISH NO.1
a. Disengage the 5 clips and remove the defroster nozzle garnish No.1.

58. REMOVE PIN, INSTRUMENT PANEL, NO.1
a. TMC made:
Remove the 2 screws and 2 instrument panel pin No.1.

b. TMMK made:
Remove the 2 screws and 2 instrument panel pin No.1.

59. REMOVE INSTR PNL PASS L/DOOR AIR BAG ASSEMBLY
60. INSTALL INSTR PNL PASS L/DOOR AIR BAG ASSEMBLY

61. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY
a. Engage the 5 Pins.
b. Connect the connectors.

c. TMC made:
Install the instrument panel safety pad sub-assembly with 2 screws , nut , 5 bolts .

d. TMMK made:
Install the instrument panel safety pad sub-assembly with 2 screws , nut , 4 bolts .

Torque :
Bolt : 20 Nm (204 kgf.cm, 14 ft.lbf)

62. INSTALL FRONT PILLAR GARNISH LH (W/ CURTAIN SHIELD AIR BAG)
a. Engage the 2 claws and clip.
b. Install the front pillar garnish with bolt.

Torque :
7.5 - 20 Nm (76 - 204 kgf.cm, 66 in.lbf - 14 ft.lbf)

63. INSTALL FRONT PILLAR GARNISH RH (W/ CURTAIN SHIELD AIR BAG)
64. CENTER SPIRAL CABLE
65. INSTALL STEERING WHEEL ASSEMBLY
66. INSPECT STEERING WHEEL CENTER POINT
67. INSTALL HORN BUTTON ASSEMBLY
68. INSPECT HORN BUTTON ASSEMBLY
69. INSPECT SRS WARNING LIGHT