Diesel Data: Automotive Repair

Removal and Installation

Starter Assy:






REPLACEMENT

NOTE: Before changing the starter, check these items again:
- Connector connection
- Accessory installation

1. REMOVE BATTERY
2. REMOVE BATTERY TRAY
3. REMOVE AIR CLEANER ASSEMBLY




4. REMOVE AIR CLEANER BRACKET
a. Remove the 2 bolts and air cleaner bracket.

5. REMOVE AIR CLEANER INLET ASSEMBLY
a. Remove the 2 bolts and air cleaner inlet.




6. REMOVE STARTER ASSEMBLY
a. Disconnect the starter connector.
b. Remove the nut and disconnect the starter wire.
c. Remove the 2 bolts and starter.

7. INSTALL STARTER ASSEMBLY
a. Install the and starter with the 2 bolts.

Torque: 39 Nm (398 kgf.cm, 29 ft.lbf)

b. Install the starter wire and the nut.

Torque: 13 Nm (130 kgf.cm, 9 ft.lbf)

c. Connect the starter connector.




8. INSTALL AIR CLEANER BRACKET
a. Install the air cleaner bracket with the 2 bolts.

Torque: 12 Nm (122 kgf.cm, 9 ft.lbf)

9. INSTALL AIR CLEANER ASSEMBLY

Torque: 5.0 Nm (51 kgf.cm, 44 in.lbf.

10. INSTALL AIR CLEANER INLET ASSEMBLY
a. Install the air cleaner inlet with the 2 bolts.

Torque: 7.0 Nm (71 kgf.cm, 62 in.lbf)

11. CHECK CONNECTION OF VACUUM HOSE
12. INSTALL BATTERY TRAY
13. INSTALL BATTERY
a. Install the battery clamp with the bolt and nut.

Torque: 5.5 Nm (56 kgf.cm, 49 in.lbf)

b. Connect the wires to the battery terminals.

Torque: 3.5 Nm (36 kgf.cm, 31 in.lbf)