Transaxle Replacement
REPLACEMENT1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
2. REMOVE FRONT DRIVE SHAFT ASSY RH
3. REMOVE FRONT DRIVE SHAFT ASSY LH
4. REMOVE CLUTCH ACCUMULATOR ASSY
5. REMOVE CLUTCH RELEASE CYLINDER ASSY
6. DISCONNECT WIRE HARNESS
a. Disconnect the wire harness clamp.
b. Disconnect the back-up lamp switch connector and starter connector.
7. REMOVE ENGINE WIRE NO.3
a. Remove the bolt and engine wire No.3.
8. REMOVE WIRE HARNESS CLAMP
a. Remove the 2 bolts and 2 wire harness clamps.
9. REMOVE STARTER ASSY
a. Remove the 2 bolts and starter assy.
10. REMOVE ENGINE MOUNTING BRACKET (FR)
a. Remove the 3 bolts and engine mounting bracket FR.
11. REMOVE MANUAL TRANSMISSION CASE PROTECTOR
a. Remove the 2 bolts and manual transmission case protector.
12. REMOVE EXHAUST PIPE SUPPORT BRACKET NO.1
a. Remove the 2 bolts and exhaust pipe support bracket No.1.
13. REMOVE ENGINE MOUNTING INSULATOR (LH)
a. Remove the 4 bolts and engine mounting insulator LH.
14. REMOVE MANUAL TRANSAXLE ASSY
a. Remove the 10 bolts.
b. Separate and remove the transaxle from the engine.
15. INSTALL MANUAL TRANSAXLE ASSY
a. Align the input shaft with the clutch disc and install the transaxle to the engine.
b. Install the 10 bolts.
Torque:
Bolt A: 64 Nm (650 kgf-cm, 47 ft. lbs.)
Bolt B: 46 Nm (470 kgf-cm, 34 ft. lbs.)
Bolt C: 44 Nm (449 kgf-cm, 32 ft. lbs.)
16. INSTALL ENGINE MOUNTING INSULATOR LH
a. Install the engine mounting insulator LH with the 4 bolts.
Torque: 64 Nm (653 kgf-cm, 47 ft. lbs.)
HINT: Tighten them in the order, A, B, C and D.
17. INSTALL EXHAUST PIPE SUPPORT BRACKET NO.1
a. Install the exhaust pipe support bracket No.1 with the 2 bolts.
Torque: 19.0 Nm (194 kgf-cm, 14 ft. lbs.)
18. INSTALL MANUAL TRANSMISSION CASE PROTECTOR
a. Install the manual transmission case protector with the 2 bolts.
Torque: 18 Nm (184 kgf-cm, 13 ft. lbs.)
19. INSTALL ENGINE MOUNTING BRACKET FR
a. Install the engine mounting bracket FR with the 3 bolts.
Torque: 64 Nm (653 kgf-cm, 47 ft. lbs.)
20. INSTALL STARTER ASSY
a. Install the starter assy with the 2 bolts.
Torque: 39 Nm (398 kgf-cm, 29 ft. lbs.)
21. INSTALL WIRE HARNESS CLAMP
a. Install the wire harness clamps with the 2 bolts.
Torque: 8.4 Nm (86 kgf-cm, 85 inch lbs.)
22. INSTALL ENGINE WIRE NO.3
a. Install the engine wire No. 3 with the bolt.
Torque: 9.6 Nm (98 kgf-cm, 85 in. lbs.)
23. CONNECT WIRE HARNESS
a. Connect the wire harness clamp.
b. Connect the back-up lamp switch connector and starter connector.
24. REMOVE CLUTCH RELEASE CYLINDER ASSY
25. REMOVE CLUTCH ACCUMULATOR ASSY
26. INSTALL FRONT DRIVE SHAFT ASSY LH
27. INSTALL FRONT DRIVE SHAFT ASSY RH
28. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE