Water Pump: Service and Repair
WATER PUMP ASSYREPLACEMENT
1. DRAIN ENGINE COOLANT
2. REMOVE FRONT WHEEL RH
3. REMOVE FRONT FENDER APRON SEAL RH
4. REMOVE V BELT NO. 1
5. REMOVE VANE PUMP V BELT
6. REMOVE ENGINE MOVING CONTROL ROD
7. REMOVE ENGINE MOUNTING STAY NO.2 RH
8. REMOVE GENERATOR BRACKET NO.2
9. REMOVE CRANKSHAFT PULLEY
10. REMOVE TIMING BELT NO.1 COVER
11. REMOVE TIMING BELT NO.2 COVER
12. REMOVE ENGINE MOUNTING BRACKET RH
13. REMOVE TIMING BELT GUIDE NO.2
14. REMOVE TIMING BELT
15. REMOVE TIMING BELT IDLER SUB-ASSY NO.2
a) Remove the bolt and timing belt idler.
16. REMOVE CAMSHAFT TIMING PULLEY
17. REMOVE TIMING BELT NO.3 COVER
18. REMOVE WATER PUMP ASSY
a) Remove the 4 bolts, 2 nuts and water pump.
19. INSTALL WATER PUMP ASSY
a) Install a new gasket and the water pump with the 4 bolts and 2 nuts.
Torque: 8.0 Nm (82 kgf-cm, 71 inch lbs.)
20. INSTALL TIMING BELT NO.3 COVER
21 INSTALL CAMSHAFT TIMING PULLEY
22. INSTALL TIMING BELT IDLER SUB-ASSY NO.2
Torque: 43 Nm (438 kgf-cm,32 ft. lbs.)
23. INSPECT TIMING BELT
24. INSTALL TIMING BELT
25. INSTALL TIMING BELT TENSIONER ASSY
26. INSTALL TIMING BELT GUIDE NO.2
27. INSTALL ENGINE MOUNTING BRACKET RH
Torque: 28 Nm (286 kgf-cm, 21 ft. lbs.)
28. INSTALL TIMING BELT NO.2 COVER
29. INSTALL TIMING BELT NO.1 COVER
30. INSTALL CRANKSHAFT PULLEY
31. INSTALL GENERATOR BRACKET NO.2
Torque: 28 Nm (286 kgf-cm, 21 ft. lbs.)
32. INSTALL ENGINE MOUNTING STAY NO.2 RH
33. INSTALL ENGINE MOVING CONTROL ROD
34. INSTALL VANE PUMP V BELT
35. INSTALL V BELT NO. 1
36. INSPECT DRIVE BELT TENSION
37. ADD ENGINE COOLANT
38. CHECK FOR ENGINE COOLANT LEAKS
39. INSTALL FRONT WHEEL RH