Sliding Roof (TMMK Made)

REPLACEMENT

HINT:
- Installation is in the reverse order of removal. But the installation is indicated only when it has a point.
- In the LH side, work in the same procedure as in the RH side.




1. REMOVE SLIDING ROOF GLASS SUB-ASSEMBLY
a. Disengage the claws and turn the sliding roof side garnish in the illustrated direction.
b. Using a torx wrench (T25), remove the 4 screws and sliding roof glass

2. REMOVE SLIDING ROOF WEATHERSTRIP
3. REMOVE SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY
a. Using a torx wrench (T25), remove the 3 screws and sliding roof drive gear.

4. REMOVE SLIDE ROOF RAIL SUB-ASSEMBLY
a. Disconnect the 4 drain hoses from the housing.




b. Remove the 6 nuts and 4 bolts, then remove the slide roof rail as shown in the illustration.

5. REMOVE SLIDING ROOF SIDE GARNISH RH
a. Using a screwdriver, remove the sliding roof side garnish.

HINT: Tape the screwdriver tip before use.

b. Employ the same manner described above to the other side.

6. REMOVE SLIDING ROOF SIDE GARNISH LH
7. REMOVE ROOF DRIP CHANNEL REAR
a. Remove the 2 screws and roof drip channel rear.

8. REMOVE SLIDING ROOF HOUSING DRAIN END CAP RH
a. Using a screwdriver, remove the sliding roof housing drain end cap.

HINT: Tape the screwdriver tip before use.

b. Employ the same manner described above to the other side.

9. REMOVE SLIDING ROOF HOUSING DRAIN END CAP LH
10. REMOVE SUNSHADE TRIM SUB-ASSEMBLY
a. Pull out the sunshade trim in the vehicle's rear direction.

11. REMOVE ROOF DRIP CHANNEL GUIDE RH
a. Disengage the roof drip channel guide and sliding roof lift arm, and then pull out the roof drip channel guide in the vehicle's rear direction.
b. Employ the same manner described above to the other side.

12. REMOVE ROOF DRIP CHANNEL GUIDE LH
13. REMOVE REMOVABLE ROOF HINGE RH

a. Remove the stopper screw and removable roof hinge.
b. Employ the same manner described above to the other side.

14. REMOVE REMOVABLE ROOF HINGE LH
15. REMOVE SLIDING ROOF DRIVE CABLE RH

16. REMOVE SLIDING ROOF DRIVE CABLE LH
17. REMOVE SLIDING ROOF LIFT ARM RH
a. Pull out the sliding roof lift arm in the vehicle's rear direction.
b. Employ the same manner described above to the other side.

18. REMOVE SLIDING ROOF LIFT ARM LH




19. REMOVE ROOF WIND DEFLECTOR SPRING
a. Remove the rivet.
1. Use a drill of less than dia 4 mm (0.16 in.).
2. Gently and vertically place the drill tip onto the rivet, and cut the rivet flanges.

A: 5 mm (0.20 in.)

NOTE:
- Prizing the hole with a drill can lead to damage to the rivet hole or the drill itself.
- Be careful when undertaking this task as the cut rivet is hot.

3. Even if the flange is taken off, continue drilling and push-cut remaining fragment with the drill.

20. REMOVE ROOF WIND DEFLECTOR PANEL SUB-ASSEMBLY
21. REMOVE SLIDING ROOF HOUSING BRACKET NO.1
a. Remove the 4 bolts and 4 sliding roof housing bracket.




22. INSTALL ROOF WIND DEFLECTOR SPRING
a. Using an air riveter or hand riveter with nose piece, strike rivets into the body panel.

NOTE:
- If the rivet is not positioned perpendicularly it will bend the mandrel.
- When the trigger is pulled, it may damage the SST.

23. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY




a. Check for a difference in level between the sliding roof (weatherstrip) and roof panel.

Corner of rear side: 0 ± 1.5 mm (0 ± 0.059 in.)




b. Check for a difference in level between the sliding roof (glass) and roof panel.

NOTE: The clearance should be thoroughly even.

c. Adjust the roof panel.
1. Using a torx driver T25, loosen a screw to adjust the sliding roof panel position. When the adjustment has done, tighten the screw there.

24. RESET THE SLIDING ROOF POSITION
25. INSPECT FOR LEAK
a. Adjusting the sliding roof, check there is no water leak.
b. In case of water leak, readjust the sliding roof.