Quarter Window Glass: Service and Repair
REMOVAL1. REMOVE DOOR SCUFF PLATE
Using a screwdriver, remove the door scuff plate.
HINT: Tape the screwdriver tip before use.
2. REMOVE PACKAGE TRAY TRIM
3. REMOVE REAR SEAT
4. REMOVE LUGGAGE COMPARTMENT TRAY
a. Using a clip remover, remove the 2 clips.
b. Using a screwdriver, remove the luggage compartment tray.
HINT: Tape the screwdriver tip before use.
5. REMOVE LUGGAGE COMPARTMENT MAT
6. REMOVE REAR DECK TRIM COVER
a. Remove the 2 bolts and 2 hooks.
b. Remove the 3 clips.
c. Using a screwdriver, remove the rear deck trim cover.
HINT: Tape the screwdriver tip before use.
7. REMOVE DECK TRIM SIDE PANEL
a. Remove the screw and No. 1 luggage compartment trim hook.
b. RH side:
Using a screwdriver, remove the rear room light, then disconnect the connector.
HINT: Tape the screwdriver tip before use.
c. Remove the 2 clips.
d. Using a screwdriver, remove the deck trim side panel.
HINT: Tape the screwdriver tip before use.
8. REMOVE REAR SEATBACK HINGE
9. REMOVE REAR SEATBACK LOCK STRIKER
10. REMOVE REAR SEAT OUTER BELT FLOOR ANCHOR
11. REMOVE QUARTER TRIM PANEL
Using a screwdriver, remove the quarter trim panel.
HINT: Tape the screwdriver tip before use.
12. REMOVE FRONT SEAT OUTER BELT SHOULDER ANCHOR
Torque: 43 N.m (440 kgf.cm, 32 ft.lbf)
13. REMOVE ROOF SIDE INNER GARNISH
a. Using a screwdriver, open the cap of coat hook.
HINT: Tape the screwdriver tip before use.
b. Remove the screw and coat hook.
c. Using a screwdriver, remove the roof side inner garnish.
HINT: Tape the screwdriver tip before use.
14. REMOVE ROOF SIDE RAIL WEATHERSTRIP
a. Using a clip remover, remove the 4 clips.
b. Remove the roof side rail weatherstrip.
15. REMOVE ROOF DRIP SIDE MOULDING
Remove the 8 screws and roof drip side moulding.
16. REMOVE QUARTER WINDOW GLASS
a. Using a knife, cut off the moulding as shown in the below illustration.
NOTE: Do not damage the body with the knife.
b. Remove the remaining moulding.
c. Insert a piano wire between body and glass and let it pass through.
d. Tie both wire ends to wooden blocks or similar objects.
HINT: Apply protective tape to the outer surface to keep the surface from being scratched.
NOTE: When separating the glass, take care not to damage the paint and exterior.
e. Cut the adhesive by pulling the piano wire around it.
HINT: Cut the adhesive areas as shown in the illustration, leaving the adhesive where the clips are.
f. Push the piano wire through as shown in the illustration, cut off the adhered part to the clips.
g. Remove the glass.
NOTE: Leave the adhesive on the body as much as possible when cutting off the glass.
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY PANEL
a. Using a knife, cut away any rough areas on the body.
HINT: Leave the adhesive on the body as much as possible.
b. Clean the cut surface of the adhesive with a shop rag saturated in cleaner.
HINT: Even if all the adhesive has been removed, clean the body.
2. CLEAN CONTACT SURFACE OF NEW GLASS
Using a cleaner, clean the contact surface which is black colored area around the entire glass rim.
NOTE: Do not touch the glass face after cleaning it.
3. INSTALL NEW SPACERS
Install the new spacers to the quarter window glass as shown in the illustration.
4. COAT CONTACT SURFACE OF BODY WITH PRIMER "M"
Using a brush, coat Primer M to the exposed part of body on the vehicle side.
NOTE:
- Allow 3 minutes or more to dry the primer coated surface.
- Do not coat Primer M to the adhesive.
- Do not keep any of the opened Primer M for later use.
5. COAT CONTACT SURFACE OF NEW GLASS WITH PRIMER "G"
a. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration.
b. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.
NOTE:
- Allow 3 minutes or more to dry the primer coated surface.
- Do not keep any of the opened Primer G for later use.
6. APPLY ADHESIVE
a. Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent.
HINT: After cutting off the tip, use all adhesive within the time described in the table.
b. Load the cartridge into the sealer gun.
c. Coat the new glass with adhesive as shown in the illustration.
Adhesive height: 12.0 mm (0.472 in.)
Adhesive width: 8.0 mm (0.315 in.)
7. INSTALL NEW GLASS
a. Install new glass to the body.
b. Hold the glass in place securely with a protective tape or equivalent until the adhesive hardens.
NOTE: Take care not to drive the vehicle during the time described in the table.
8. INSPECT FOR LEAK AND REPAIR
a. Conduct a leak test after the hardening time has elapsed.
b. Seal any leak with sealant.
Part No. 08833-00030 or equivalent.
9. INSTALL ROOF DRIP SIDE MOULDING
10. INSTALL ROOF SIDE RAIL WEATHERSTRIP
11. INSTALL ROOF SIDE INNER GARNISH
12. INSTALL FRONT SEAT OUTER BELT SHOULDER ANCHOR
Torque: 43 N.m (440 kgf.cm, 32 ft.lbf)
13. INSTALL QUARTER TRIM PANEL
14. INSTALL REAR SEAT OUTER BELT FLOOR ANCHOR
Install the rear seat outer belt floor anchor with the bolts as shown in the illustration.
Torque: 43 N.m (440 kgf.cm, 32 ft.lbf)
15. INSTALL REAR SEATBACK LOCK STRIKER
Torque: 18 N.m (185 kgf.cm, 13 ft.lbf)
16. INSTALL REAR SEATBACK HINGE
Torque: 7.8 N.m (80 kgf.cm, 69 in.lbf)
17. INSTALL DECK TRIM SIDE PANEL
18. INSTALL REAR DECK TRIM COVER
19. INSTALL LUGGAGE COMPARTMENT MAT
20. INSTALL PACKAGE TRAY TRIM
21. INSTALL REAR SEAT
22. INSTALL DOOR SCUFF PLATE