Radiator Cooling Fan Motor: Service and Repair

Part 1 Of 2:

Part 2 Of 2:

REMOVAL
1. REMOVE UPPER FRONT FENDER APRON SEAL AND UPPER RADIATOR SUPPORT SEAL
2. 2ZZ-GE: REMOVE AIR ASSEMBLY
3. DRAIN ENGINE COOLANT
4. REMOVE BUMPER COVER
5. REMOVE RADIATOR UPPER SUPPORT
a. Remove the air cleaner assembly.
b. Remove the engine coolant reservoir.
c. Remove the 3 bolts, and disconnect the hood lock.
d. Remove the 2 bolts and center brace.
e. Remove the 2 bolts, 2 nuts and 2 condenser upper supports.
f. w/ Cruise control system: Remove the bolt, and disconnect the cruise control actuator.
g. Remove the 2 bolts and radiator upper support.
6. REMOVE COOLING FAN
a. Disconnect the 2 cooling fan connectors.
b. Remove the 2 bolts and cooling fan.

DISASSEMBLY





1. REMOVE FAN(S)
Remove the nut and fan.
2. REMOVE FAN MOTOR(S)
a. Disconnect the wire and connector holder from the fan shroud.
b. Remove the 3 screws and fan motor.

REASSEMBLY





1. INSTALL FAN MOTOR(S)
a. Install the fan motor with the 3 screws.
Torque: 2.55 Nm (26 kgf-cm, 23 inch lbs.)





b. Install the wire and connector holder to the fan shroud.
2. INSTALL FAN(S)
Install the fan with the nut.
Torque: 6.18 Nm (63 kgf-cm, 55 inch lbs.)

INSTALLATION
1. INSTALL COOLING FAN
a. Install the cooling fan with the 2 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 inch lbs.)
b. Connect the 2 cooling fan connectors.
2. INSTALL RADIATOR UPPER SUPPORT
a. Install the radiator upper support with the 2 bolts.
b. w/ Cruise control system: Install the cruise control actuator with the 3 bolts.
c. Install the 2 condenser upper supports with the 2 bolts and nuts.
d. Install the center brace with the 2 bolts.
e. Install the hood lock with the 3 bolts.
f. Install the engine coolant reservoir.
g. Install the air cleaner assembly.
3. INSTALL FRONT BUMPER
4. 2ZZ-GE: INSTALL AIR PUMP ASSEMBLY
5. FILL WITH ENGINE COOLANT
6. START ENGINE AND CHECK FOR COOLANT LEAKS