Part 1
REPLACEMENT1. WORK FOR PREVENTING GASOLINE FROM SPILLING OUT
2. REMOVE FRONT WHEELS
3. REMOVE ENGINE UNDER COVER RH
4. REMOVE ENGINE UNDER COVER LH
5. DRAIN COOLANT
6. REMOVE CYLINDER HEAD COVER NO.2
a. Remove the 2 nuts, 2 clips and cylinder head cover.
7. DISCONNECT RADIATOR HOSE INLET
a. Disconnect the radiator hose inlet from the radiator
8. DISCONNECT RADIATOR HOSE OUTLET
a. Disconnect the radiator hose outlet from the radiator.
9. DISCONNECT OIL COOLER INLET TUBE NO.1 (A/T TRANSAXLE)
a. Disconnect the oil cooler inlet tube from the radiator.
10. DISCONNECT OIL COOLER OUTLET TUBE NO.1 (A/T TRANSAXLE)
a. Disconnect the oil cooler outlet tube from the radiator.
11. REMOVE RADIATOR SUPPORT UPPER (W/ AIR CONDITIONER)
a. Remove the 2 bolts and 2 radiator support upper.
12. REMOVE RADIATOR ASSY (W/ AIR CONDITIONER)
a. Disconnect the connector and harness clamp, and remove the radiator.
13. REMOVE BATTERY
14. REMOVE BATTERY CARRIER
a. Remove the 4 bolts and battery carrier.
15. REMOVE AIR CLEANER ASSEMBLY WITH HOSE
a. Separate an intake air flow meter connector.
b. Separate the VSV connector
c. Disconnect 3 vacuum hoses, as shown in the illustration.
d. Loosen an air cleaner hose clamp and separate an air cleaner hose.
e. Remove the air cleaner cap.
f. Remove the air filter.
g. Disconnect the wire harness clamp, connector and hose.
h. Remove the 3 bolts and the air cleaner case.
16. REMOVE EFI FUEL PIPE CLAMP
17. DISCONNECT FUEL TUBE SUB-ASSY
18. SEPARATE ACCELERATOR CONTROL CABLE ASSY
a. Loosen the nut, and remove the accelerator control cable.
19. REMOVE CRUISE CONTROL ACTUATOR ASSY (W/ CRUISE CONTROL)
a. Disconnect the actuator connector.
b. Remove the 2 bolts, and disconnect the actuator from the body.
20. DISCONNECT UNION TO CONNECTOR TUBE HOSE
a. Disconnect the union to connector tube hose from the brake booster.
21. DISCONNECT HEATER INLET WATER HOSE
a. Disconnect the heater inlet water hose from the air conditioner tube.
22. DISCONNECT HEATER OUTLET WATER HOSE
a. Disconnect the heater outlet water hose from the air conditioner tube.
23. SEPARATE FLOOR SHIFT CABLE TRANSMISSION CONTROL SELECT (M/T TRANSAXLE)
24. SEPARATE FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT (M/T TRANSAXLE)
25. SEPARATE FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT (A/T TRANSAXLE)
26. SEPARATE CLUTCH RELEASE CYLINDER ASSY (M/T TRANSAXLE)
27. REMOVE GLOVE COMPARTMENT DOOR ASSY
28. DISCONNECT ENGINE WIRE
a. Disconnect the engine wire from the engine ECM and junction block.
b. Pull out the engine wire.
c. Remove the engine room relay block cover.
d. Disconnect the engine wire from the engine room relay block.
29. REMOVE FAN AND GENERATOR V BELT
a. Turn the V-ribbed belt tensioner slowly clockwise and loosen it. Then, remove the fan and generator V belt and put back the V-ribbed belt tensioner little by little and fix it quietly.
30. SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (W/ AIR CONDITIONER)
HINT: Hung up the hoses instead of detaching.
31. SEPARATE RETURN TUBE SUB-ASSY
a. Disconnect the vane pump oil reservoir from the oil reservoir bracket.
b. Remove the 2 bolts installing the return tube.
32. REMOVE FRONT DOOR SCUFF PLATE RH
33. REMOVE COWL SIDE TRIM BOARD RH
34. REMOVE COLUMN HOLE COVER SILENCER SHEET
a. Remove the 2 clips and column hole cover silencer sheet.
35. SEPARATE STEERING INTERMEDIATE SHAFT
36. REMOVE FLOOR PANEL BRACE FRONT
a. Remove the 2 nuts and floor panel brace front.
37. REMOVE EXHAUST PIPE ASSY FRONT
38. REMOVE FRONT AXLE HUB LH NUT
SST 09930-00010
39. REMOVE FRONT AXLE HUB RH NUT
SST 09930-00010
HINT: Perform the same procedure as above on the opposite side.
40. SEPARATE TIE ROD END SUB-ASSY LH
SST 09628-62011
41. SEPARATE TIE ROD END SUB-ASSY RH
SST 09628-62011
HINT: Perform the same procedure as above on the opposite side.
42. SEPARATE FRONT STABILIZER LINK ASSY LH
43. SEPARATE FRONT STABILIZER LINK ASSY RH
HINT: Perform the same procedure as above on the opposite side.
44. SEPARATE FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 LH
45. SEPARATE FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 RH
HINT: Perform the same procedure as above on the opposite side.
46. SEPARATE FRONT AXLE ASSY LH
47. SEPARATE FRONT AXLE ASSY RH
HINT: Perform the same procedure as above on the opposite side.
48. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
a. Set the engine lifter.
b. Remove the 4 bolts, 2 nuts and engine mounting insulator.
c. Remove the through bolt and nut, detach the engine mounting insulator from the vehicle.
d. Remove the 6 bolts, as shown in the illustration.
e. Carefully, remove the engine with transaxle from the vehicle.
f. Install the 2 engine hangers with the 2 bolts.
Part No.:
No. 1 engine hanger 12281-15040
No. 2 engine hanger 12281-22021
Bolt 91512-El1016
Torque: 38 Nm (387 kgf-cm, 28 ft. lbs.)
HINT: Be sure to install engine hanger (12281-22021) to the front side of the engine and engine hanger (12281-15040) to the rear side.
g. Using the chain block and engine sling device, hang the engine assembly.
49. SEPARATE VANE PUMP ASSY
NOTICE: Do not disconnect the hose.
50. REMOVE FRONT SUSPENSION CROSSMEMBER W/CENTER MEMBER
a. Remove the through bolt and a nut, detach the engine mounting insulator FR from the engine mounting bracket.
b. Remove the through bolt, detach the engine mounting insulator FR from the suspension crossmember.
c. Separate the engine and transaxle assembly from the suspension crossmember and engine mounting member.
51. REMOVE STARTER ASSY
52. REMOVE MANUAL TRANSAXLE ASSY (M/T TRANSAXLE)
53. REMOVE AUTOMATIC TRANSAXLE ASSY (A/T TRANSAXLE)
54. REMOVE CLUTCH COVER ASSY (M/T TRANSAXLE)
55. REMOVE CLUTCH DISC ASSY (M/T TRANSAXLE)
56. REMOVE FLYWHEEL SUB-ASSY (M/T TRANSAXLE)
a. Fix the crankshaft with SST, then remove the 8 bolts and flywheel.
SST 09960-10010 (09962-01000, 09963-01000)
57. REMOVE DRIVE PLATE & RING GEAR SUB-ASSY (A/T TRANSAXLE)
a. Fix the crankshaft with SST, then remove the 8 bolts and drive plate & ring gear.
SST 09960-10010 (09962-01000, 09963-01000)
58. REMOVE GENERATOR ASSY
59. REMOVE IGNITION COIL ASSY
a. Disconnect the 4 ignition coil connectors.
b. Remove the bolt and nut installing the engine wire.
c. Remove the 4 bolts and 4 ignition coils.
60. REMOVE FUEL DELIVERY PIPE SUB-ASSY
61. REMOVE INTAKE MANIFOLD
a. Disconnect the 2 water hoses from the throttle body.
b. Disconnect the 2 vacuum hoses from the intake manifold.
c. Remove the 4 bolts, 2 nut, 2 wire brackets, the intake manifold and throttle body assembly.
d. Remove the gasket from the intake manifold and throttle body assembly.
62. REMOVE OIL LEVEL GAGE SUB-ASSY
a. Remove the oil level gage guide from the oil level gage guide.
63. REMOVE OIL LEVEL GAGE GUIDE
a. Remove the bolt and oil level gage guide.
64. REMOVE WATER BY-PASS PIPE NO.1
a. Remove the 2 bolts, 2 nuts, water by-pass pipe and gasket.
65. REMOVE WATER INLET
a. Remove the 2 nuts and water inlet.
66. REMOVE THERMOSTAT
67. REMOVE ENGINE OIL PRESSURE SWITCH ASSY
SST 09268-6021
68. REMOVE CRANK POSITION SENSOR NO.1
a. Remove the bolt and cam position sensor.
69. REMOVE CRANK POSITION SENSOR
a. Remove the 2 bolts and crank position sensor.
70. REMOVE KNOCK CONTROL SENSOR
a. Remove the nut and knock control sensor.
71. REMOVE V-RIBBED BELT TENSIONER ASSY
a. Remove the bolts, nut and V-ribbed belt tensioner.