Diesel Data: Automotive Repair

Seals and Gaskets: Service and Repair

REPLACEMENT
1. DRAIN MANUAL TRANSAXLE OIL
Torque: 39.2 Nm (400 kgf-cm, 29 ft. lbs.)
2. REMOVE FRONT WHEELS
3. REMOVE ENGINE UNDER COVER LH
4. REMOVE ENGINE UNDER COVER RH
5. DRAIN TRANSAXLE OIL
6. REMOVE FRONT DRIVE SHAFT ASSY LH
SST 09520-01010, 09520-24010 (09520-32040)
7. REMOVE FRONT DRIVE SHAFT ASSY RH
SST 09520-01010,09520-24010 (09520-32040)





8. REMOVE TRANSAXLE CASE OIL SEAL
a. Using SST, remove the transaxle case oil seal.
SST 09308-00010





9. REMOVE TRANSMISSION CASE OIL SEAL
a. Using SST, remove the transmission case oil seal.
SST 09308-00010





10. INSTALL TRANSAXLE CASE OIL SEAL
a. Coat a new oil seal lip with MP grease.
b. Using SST and a hammer, install the transaxle case oil seal.
SST 09554-14010, 09950-70010 (09951-07200)
Drive in depth: 1.9 - 0.3 mm (0.075 - 0.012 inch)

NOTICE: Be careful not to damage the oil seal lip.





11. INSTALL TRANSMISSION CASE OIL SEAL
a. Coat a new oil seal lip with MP grease.
b. Using SST and a hammer, install the transmission case oil seal
SST 09554-14010, 09950-70010 (09951-07200)
Drive in depth: 9.9 ± 0.3 mm (0.390 - 0.012 inch)

NOTICE: Be careful not to damage the oil seal lip.

12. INSTALL FRONT DRIVE SHAFT ASSY LH
13. INSTALL FRONT DRIVE SHAFT ASSY RH
14. INSTALL FRONT WHEELS
Torque: 103 Nm (1,050 kgf-cm, 76 ft. lbs.)





15. ADD MANUAL TRANSAXLE OIL
Oil grade: API GL-4 or GL-5
Viscosity: SAE 75W-90
Capacity: 1.9 liters (2.0 US qts, 1.7 Imp. qts)
Torque: 39.2 Nm (400 kgf-cm, 29 ft. lbs.)
16. INSPECT AND ADJUST MANUAL TRANSAXLE OIL
17. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
18. CHECK ABS SPEED SENSOR SIGNAL