Removal and Installation
REMOVAL
1. REMOVE FILLER CAP FROM RESERVOIR
2. DRAW OUT BRAKE FLUID WITH SYRINGE
NOTICE: Do not let brake fluid remain on a painted surface. Wash it off immediately.
3. w/ ABS:
REMOVE ABS ACTUATOR
4. DISCONNECT RESERVOIR HOSE FROM MASTER CYLINDER
Using pliers, slide the clip toward the reservoir and disconnect the reservoir hose. Use a container to catch the fluid.
5. DISCONNECT CLUTCH LINE FROM MASTER CYLINDER
Using SST, disconnect the line. Use a container to catch the fluid.
SST 09023-00100
6. REMOVE RETURN SPRING, CLIP AND CLEVIS PIN
a) Using needle-nose pliers, remove the return spring.
b) Using needle-nose pliers, remove the clip.
c) Remove the clevis pin.
7. REMOVE MASTER CYLINDER
Remove the 2 nuts and master cylinder from the body.
INSTALLATION
1. INSTALL MASTER CYLINDER
Install the master cylinder to the body with the 2 nuts.
Torque: 12 Nm (120 kgf-cm, 9 ft. lbs.)
2. INSTALL CLEVIS PIN, CLIP AND RETURN SPRING
a) Install the clevis pin.
b) Using needle-nose pliers, install the clip.
c) Using needle-nose pliers, install the return spring.
3. CONNECT CLUTCH LINE TO MASTER CYLINDER
Using SST, connect the clutch line.
SST 09023-00100
Torque: 15 Nm (155 kgf-cm, 11 ft. lbs.)
4. CONNECT RESERVOIR HOSE TO MASTER CYLINDER
Connect the reservoir hose to the inlet union and using pliers, install the clip.
5. W/ ABS: INSTALL ABS ACTUATOR
6. FILL RESERVOIR WITH BRAKE FLUID AND BLEED CLUTCH SYSTEM
7. CHECK FOR LEAKS
8. ADJUST CLUTCH PEDAL
9. FILL BRAKE FLUID UP TO MAX. LINE ON RESERVOIR
10. INSTALL FILLER CAP TO RESERVOIR