Diesel Data: Automotive Repair

Air Bag System

REPAIRS AND INSPECTIONS REQUIRED AFTER A COLLISION

FRONT PASSENGER AIRBAG ASSEMBLY


VEHICLES NOT INVOLVED IN COLLISION
INSPECT SUPPLEMENTAL RESTRAINT SYSTEM




a. Check diagnostic system. *

b. Do a visual check which includes the following item with the front passenger airbag assembly installed in the vehicle.

Check cuts, minute cracks or marked discoloration on the front passenger airbag assembly and instrument panel.

VEHICLE INVOLVED IN A COLLISION WITH AIRBAG NOT DEPLOYED
INSPECT SUPPLEMENTAL RESTRAINT SYSTEM

a. Check a diagnostic system. *




b. Do a visual check which includes the following items with the front passenger airbag assembly removed from the vehicle.
- Check cuts, minute cracks or marked discoloration on the front passenger airbag assembly.
- Check cuts and cracks in wire harness, and for chipping in connectors.




- Check the deformation or cracks on the instrument panel and instrument panel reinforcement.

CAUTION: Be sure to follow the correct procedure for removal and Installation of the front passenger airbag assembly.

HINT: If the instrument panel or instrument panel reinforcement is deformed or cracked, never repair it. Always replace it with a new one.

VEHICLE INVOLVED IN A COLLISION WITH AIRBAG DEPLOYED
INSPECT SUPPLEMENTAL RESTRAINT SYSTEM

a. Check a diagnostic system. *




b. Do a visual check which includes the following items with the front passenger airbag assembly removed from the vehicle.
- Check the deformation or cracks on the instrument panel and instrument panel reinforcement.
- Check the damage on the connector and wire harness.

CAUTION: Be sure to follow the correct procedure for removal and installation of the front passenger airbag assembly.

HINT: If the instrument panel or instrument panel reinforcement is deformed or cracked, never repair it. Always replace it with a new one.

* Refer to Air Bag Systems; Testing and Inspection.


REPLACEMENT






CAUTION: Be sure to follow the correct procedure for replacement of the front passenger airbag assembly.



STEERING WHEEL PAD AND SPIRAL CABLE


VEHICLE NOT INVOLVED IN COLLISION
INSPECT SUPPLEMENTAL RESTRAINT SYSTEM




a. Check a diagnostic system. *

b. Do a visual check which includes the following item with the steering wheel pad (with airbag) installed in the vehicle.

Check cuts, cracks or marked discoloration on the steering wheel pad top surface and in the grooved portion.

VEHICLE INVOLVED IN COLLISION WITH AIRBAG NOT DEPLOYED
INSPECT SUPPLEMENTAL RESTRAINT SYSTEM

a. Check a diagnostic system. *




b. Do a visual check which includes the following items with the steering wheel pad (with airbag) removed from the vehicle.
- Check cuts, minute cracks or marked discoloration on the steering wheel pad top surface and in the grooved portion.
- Check cuts and cracks in wire harness, and chipping in connectors.




- Check the deformation of the horn button contact plate of the steering wheel.

CAUTION: Be sure to follow the correct procedure for removal and installation of the steering wheel pad.

HINT:
- If the horn button contact plate of the steering wheel is deformed, never repair it. Always replace the steering wheel assembly with a new one.




- There should be no interference between the steering wheel pad and steering wheel, and the clearance should be uniform all the way around when the new steering wheel pad is installed on the steering wheel.

VEHICLE INVOLVED IN COLLISION AND AIRBAG IS DEPLOYED
INSPECT SUPPLEMENTAL RESTRAINT SYSTEM

a. Check a diagnostic system. *




b. Do a visual check which includes the following items with the steering wheel pad (with airbag) removed from the vehicle.
- Check the deformation on the horn button contact plate of the steering wheel.
- Check the damage on the spiral cable connector and wire harness.

CAUTION: Be sure to follow the correct procedure, for removal and installation of the steering wheel pad.

HINT:
- If the horn button contact plate of the steering wheel is deformed, never repair it. Always replace the steering wheel assembly with a new one.




- There should be no interference between the steering wheel pad and steering wheel, and the clearance should be uniform all the way around when the new steering wheel pad is installed on the steering wheel.

* Refer to Air Bag Systems; Testing and Inspection.


REPLACEMENT






CAUTION: Be sure to follow the correct procedure for removal and Installation of the steering wheel pad.


AIRBAG HARNESS


HINT: The SRS wire harness is integrated with the instrument panel wire harness assembly. All the connectors in the system are a standard yellow color.

1. VEHICLES NOT INVOLVED IN COLLISION
Check a diagnostic system. *

2. VEHICLES INVOLVED IN COLLISION
a. Check a diagnostic system. *
b. Check the breakage in all wires of the SRS wire harness, and exposed conductors.
c. Check to see if the SRS wire harness connectors are cracked or chipped.

* Refer to Air Bag Systems; Testing and Inspection.


REPLACEMENT

In the following cases, replace the wire harness or connector.
- If any part of the SRS wire harness or any connector has been found to be faulty in troubleshooting.
- If any part of the SRS wire harness or any connector has been found to be faulty during checking items.

CAUTION: If the wire harness used in the SRS is damaged, replace the whole wire harness assembly.



AIRBAG SENSOR ASSEMBLY


1. VEHICLE NOT INVOLVED IN COLLISION
Check a diagnostic system. *

2. VEHICLE INVOLVED IN COLLISION WITH AIRBAG NOT DEPLOYED
Check a diagnostic system. *

3. VEHICLE INVOLVED IN COLLISION WITH AIRBAG DEPLOYED
Replace the airbag sensor assembly.

* Refer to Air Bag Systems; Testing and Inspection.


REPLACEMENT

In the following cases, replace the airbag sensor assembly.
- If the SRS has been deployed in a collision.
- If the airbag sensor assembly has been found to be faulty in troubleshooting.
- If the airbag sensor assembly has been dropped.

CAUTION: Be sure to follow the correct procedure for removal and Installation of the airbag sensor assembly.



AIRBAG SENSOR FRONT





1. VEHICLES NOT INVOLVED IN COLLISION
Check a diagnostic system. *




2. VEHICLES INVOLVED IN COLLISION
a. Check a diagnostic system. *

b. If the front fender of the car or its periphery is damaged, do a visual check for damage to the front airbag sensor, which includes the following items even if the airbag was not deployed:
- Check the bracket deformation.
- Check the paint peeling off the bracket.
- Check the cracks, dents or chips in the case.
- Check the cracks, dents, chipping and scratches in the connector.
- Check the peeling off of the label or damage to the serial number.

* Refer to Air Bag Systems; Testing and Inspection.


REASSEMBLY

In the following cases, replace the front airbag sensor.
- If the SRS has been deployed in a collision. (Replace both the left and right airbag sensors.)
- If the front airbag sensor has been found to be faulty in troubleshooting.
- If the front airbag sensor has been found to be faulty during checking.
- If the front airbag sensor has been dropped.

CAUTION: Be sure to follow the correct procedure for removal and Installation of the front airbag sensor.