Disassembly and Assembly

DISASSEMBLY





1. REMOVE RESERVOIR
a. Using a pin punch and a hammer, tap out the slotted spring pin.
b. Remove the reservoir.
c. Remove the 2 grommets from the reservoir.
d. Remove the cap and strainer from the reservoir.
2. REMOVE 2 PISTON AND SPRINGS





a. Using snap ring pliers, remove the snap ring.





b. Push in the piston with a screwdriver, and remove the straight pins by turning over the cylinder body.

HINT: Tape the screwdriver tip before use.

c. Remove the 2 pistons and springs by hand, pulling straight out, not at an angle.

REASSEMBLY





1. COAT PARTS WITH LITHIUM SOAP BASE GLYCOL GREASE, AS SHOWN





2. INSTALL NO. 2 PISTON AND SPRING
a. Install the No. 2 piston and spring.
b. Using a screwdriver, while pushing the No. 2 piston and spring, then install the straight pin.





3. INSTALL NO. 1 PISTON AND SPRING
a. Install the No. 1 piston and spring.
b. Using snap ring pliers, install the snap ring.





4. INSTALL RESERVOIR
a. Install the strainer and cap to the reservoir.
b. Install the 2 grommets and reservoir to the cylinder body.
c. Using a pin punch and a hammer, tap in the slotted spring pin.