Diesel Data: Automotive Repair

Removal and Installation






REMOVAL
1. REMOVE LUGGAGE COMPARTMENT TRIM BOX COVER
2. DISCONNECT LEVEL WARNING SWITCH CONNECTOR
3. DRAW OUT FLUID WITH SYRINGE

NOTICE: Do not let brake fluid remain on a painted surface. Wash it off immediately.





4. DISCONNECT BRAKE LINES FROM BRAKE MASTER CYLINDER
Using SST, disconnect the 2 brake lines.
SST 09023-00100





5. REMOVE BRAKE MASTER CYLINDER
a. Remove the 2 nuts.
b. Pull out the master cylinder.
c. Remove the O-ring from the master cylinder.

INSTALLATION





1. INSTALL BRAKE MASTER CYLINDER
a. Install a new O-ring to the master cylinder.
b. Install the master cylinder with the 2 nuts.
Torque: 13 Nm (130 kgf-cm, 9 ft. lbs.)





2. CONNECT BRAKE LINES TO MASTER CYLINDER
Using SST, connect the 2 brake lines.
SST 09023-00100
Torque: 15 Nm (155 kgf-cm, 11 ft. lbs.)
14 Nm (143 kgf-cm, 10 ft. lbs.) for use with SST

HINT: Use a torque wrench with a fulcrum length of 30 cm (11.81 inch).

3. CONNECT LEVEL WARNING SWITCH CONNECTOR
4. FILL RESERVOIR WITH BRAKE FLUID AND BLEED BRAKE SYSTEM
5. CHECK FOR FLUID LEAKAGE
6. CHECK AND ADJUST BRAKE PEDAL
7. INSTALL LUGGAGE COMPARTMENT TRIM BOX COVER