Hydraulic Control Assembly - Antilock Brakes: Service and Repair

REMOVAL
1. REMOVE TOOL BOX
2. REMOVE LUGGAGE COMPARTMENT TRIM BOX COVER





3. DISCONNECT BRAKE LINES FROM ABS ACTUATOR
Using SST, disconnect the 6 brake lines.
SST 09023-00100
4. REMOVE ABS ACTUATOR





a. Disconnect the 2 harness clamps and actuator connector.





b. Disconnect the 2 harness clamps.





c. Remove the 2 bolts, nut and the ABS actuator assembly.
d. Remove the 2 nuts and ABS actuator from the actuator bracket.
e. Remove the 2 holders and 3 cushions from the ABS actuator.

INSTALLATION
1. INSTALL ABS ACTUATOR
a. Install the 2 holders and 3 cushions to the ABS actuator.
b. Install the ABS actuator to the actuator bracket with the 2 nuts.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)





c. Install the ABS actuator assembly with the 2 bolts and nut.
Torque: 19 Nm (195 kgf-cm, 14 ft. lbs.)





d. Connect the 2 harness clamps.





e. Connect the 2 harness clamps and actuator connector.





2. CONNECT BRAKE LINES TO ABS ACTUATOR
Using SST, connect the 6 brake lines.
SST 09023-00100
Torque: 15 Nm (155 kgf-cm, 11 ft. lbs.)
14 Nm (143 kgf-cm, 10 ft. lbs.) for use with SST

HINT: Use a torque wrench with a fulcrum length of 30 cm (11.81 inch).

3. FILL RESERVOIR WITH BRAKE FLUID AND BLEED BRAKE SYSTEM
4. CHECK FOR FLUID LEAKAGE
5. INSTALL LUGGAGE COMPARTMENT TRIM BOX COVER
6. INSTALL TOOL BOX