Control Assembly: Service and Repair

Heater Control Assembly:

REMOVAL




1. REMOVE CENTER CLUSTER FINISH PANEL
a. Remove the 4 knobs.
b. Remove the 2 screws.
c. Using a screwdriver, remove the center cluster finish panel.

HINT: Tape the screwdriver tip before use.

d. Disconnect the clock connector from the clock.
e. Remove the center cluster finish panel.

2. REMOVE GLOVE COMPARTMENT DOOR




3. DISCONNECT HEATER CONTROL CABLES

NOTE: When the cables are disconnected, be careful not to bend the cable.




4. REMOVE HEATER CONTROL ASSEMBLY
Remove the 4 screws and control assembly, then disconnect the 2 connectors.

INSTALLATION

1. INSTALL HEATER CONTROL ASSEMBLY




a. Connect the 2 connectors to the heater control assembly.




b. Pass through the A/C control cables as shown in the illustration.




c. Install the heater control assembly with the 4 screws.

2. INSTALL CENTER CLUSTER FINISH PANEL
a. Connect the clock connector to the clock.
b. Install the center cluster finish panel with the 2 screws.
c. Install the 4 knobs.

3. CONNECT HEATER CONTROL CABLES
a. Set the air inlet control lever to "RECIRC" position.
b. Set the temperature control dial to "MAX. COOL" position.
c. Set the mode control dial to "FACE" position.




d. Adjust the air inlet damper control cable.
Set the air inlet damper control lever to "RECIRC" position and connect the inner cable to lever pin and clamp the outer cable.

HINT: Lock the clamp while lightly pulling the outer cable to the direction shown by arrow in the illustration.




e. Adjust air mix damper control cable.
Set the air mix damper control lever to "MAX. COOL" position and connect the inner cable to lever pin and clamp the outer cable.

HINT: Lock the clamp while lightly pulling the outer cable to the direction shown by arrow in the illustration.




f. Adjust the mode control cable.
Pull the air outlet damper control link to "FACE" position, connect the control cable and lock the clamp.

HINT: Lock the clamp while lightly pulling the outer cable to the direction shown by arrow in the illustration.

4. INSTALL GLOVE COMPARTMENT DOOR