Diesel Data: Automotive Repair

M/T

Throttle Body (M/T):





REMOVAL

1. DRAIN ENGINE COOLANT

2. REMOVE SUSPENSION UPPER BRACE

3. DISCONNECT VSV FOR EVAP FROM AIR CLEANER HOSE

4. REMOVE AIR CLEANER HOSE

5. DISCONNECT ACCELERATOR CABLE

6. REMOVE THROTTLE BODY




a. Disconnect the throttle position sensor connector.
b. Disconnect the IAC valve connector.
c. Disconnect the PCV hose from the throttle body.




d. Disconnect the 2 water bypass hoses from the throttle body.
e. Remove the 2 bolts, 2 nuts, throttle body and 2 gaskets from the intake manifold.
f. Remove the 2 bolts and accelerator cable bracket from the throttle body.

INSTALLATION

1. INSTALL THROTTLE BODY




a. Install 2 new gaskets to the intake manifold as shown in the illustration.
b. Install the accelerator cable bracket to the throttle body with the 2 bolts.




c. Install the throttle body with the 2 bolts and 2 nuts.

Torque: 30 N.m (306 kgf.cm, 22 ft.lbf)

d. Connect the 2 water bypass hoses to the throttle body.




e. Connect the IAC valve connector.
f. Connect the throttle position sensor connector.
g. Connect the PCV hose to the throttle body.

2. CONNECT ACCELERATOR CABLE

3. INSTALL AIR CLEANER HOSE

4. INSTALL VSV FOR EVAP

5. INSTALL SUSPENSION UPPER BRACE

6. FILL RADIATOR WITH ENGINE COOLANT

INSPECTION

INSPECT THROTTLE VALVE




Check that there is no clearance between the throttle stop screw and throttle lever when the throttle valve is fully closed.