Radiator: Service and Repair

RADIATOR ASSY (2ZZ-GE) (May, 2003)
REPLACEMENT
1. DRAIN COOLANT





2. REMOVE AIR PUMP OUTLET PIPE
(a) Disconnect the air hose No.6.
(b) Disconnect the air hose No.5.
(c) Remove the 2 bolts and air pump outlet pipe.

3. DISCONNECT RADIATOR HOSE INLET

4. DISCONNECT RADIATOR HOSE OUTLET





5. REMOVE RADIATOR W/FAN
(a) Disconnect the fan motor connector.
(b) Disconnect the 2 clamps for the wire-harness from the fan shroud.
(c) Remove the 2 bolts and 2 radiator support uppers.
(d) Remove the radiator w/fan.
(e) Remove the 2 radiator support lowers.

6. REMOVE RADIATOR ASSY
(a) Disconnect the radiator reserve tank hose.
(b) Remove the 2 bolts and fan shroud.

7. INSTALL RADIATOR ASSY
(a) Install the fan shroud with the 2 bolts.
Torque: 6.0 Nm (61 kgf-cm, 53 in.-lbf)
(b) Connect the radiator reserve tank hose.
8. INSTALL RADIATOR W/FAN
Torque: 19 Nm (194 kgf-cm, 14 ft-lbf)
9. INSTALL AIR PUMP OUTLET PIPE
Torque: 7.0 Nm (71 kgf-cm, 62 in.-lbf)
10. ADD COOLANT
11. CHECK FOR ENGINE COOLANT LEAKS