Front No. 1 Speaker

FRONT NO.1 SPEAKER ASSY

REPLACEMENT

1. REMOVE FRONT DOOR PULL HANDLE LH
2. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSY (W/ POWER WINDOW)
3. REMOVE FRONT ARMREST BASE PANEL UPPER LH (W/O POWER WINDOW)
4. REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW)
5. REMOVE FRONT DOOR TRIM BOARD SUB-ASSY LH




6. REMOVE FRONT NO.1 SPEAKER ASSY
a. Disconnect the connector.
b. Using a drill of less then dia 4 mm (0.16 in.), drill out the 3 rivet heads and remove the front No.1 speaker assy from the front door panel.
c. Gently and vertically put the drill to the rivet, and cut the rivet flanges.

NOTE:
- Prizing the hole with a drill can lead to damage to the rivet hole or breaking the drill.
- Take care as the cut rivet is hot.

d. Even if flange is taken off, continue drilling and push out remaining fragments with the drill.
e. Using a vacuum cleaner, remove the drilled rivet and their dust from the inside of the front door panel.




7. INSTALL FRONT NO.1 SPEAKER ASSY
a. Using an air riveter or hand riveter, 3 new strike rivets to install the front No.1 speaker assy to the front door panel.

NOTE: Install the new strike rivet in following order shown in the illustration to install the front No.1 speaker assy.

NOTE:




- Do not prize a riveter, as riveter is damaged, it is not tightened and the mandrel is bent.




- Do not tilt the riveter and disconnect the rivet from the material while handling a riveter, as the materials are not tightened firmly.




- Install the rivet while attaching materials, as they are not tightened firmly.

b. Connect the connector.