Diesel Data: Automotive Repair

Rear Differential Side Gear Shaft Oil Seal

REPLACEMENT

HINT:
COMPONENTS: See Differential Assembly; Diagrams; Exploded Views.

1. REMOVE REAR WHEEL
2. REMOVE REAR DIFFERENTIAL FILLER PLUG
a. Using a hexagon wrench (10 mm), remove the filler plug and gasket.
3. REMOVE REAR DIFFERENTIAL DRAIN PLUG
a. Using a hexagon wrench (10 mm), remove the drain plug and gasket, drain the oil.
Torque: 39 Nm (398 kgf-cm, 29 ft. lbs.)
4. SEPARATE REAR STABILIZER LINK ASSY LH
5. REMOVE REAR AXLE SHAFT LH NUT
6. REMOVE REAR BRAKE DRUM SUB-ASSY
7. SEPARATE SPEED SENSOR REAR LH
8. SEPARATE STRUT SET, PARKING BRAKE SHOE, LH
SST 09703-30010
9. REMOVE FRONT BRAKE SHOE
SST 09718-00010
10. REMOVE STRUT SET, PARKING BRAKE SHOE, LH
11. REMOVE SPRING, TENSION(FOR REAR BRAKE SHOE RETURN)
12. REMOVE REAR BRAKE SHOE
SST 09718-00010
13. REMOVE PARKING BRAKE CABLE ASSY No. 3
14. SEPARATE REAR BRAKE TUBE No. 4
15. SEPARATE REAR SUSPENSION ARM ASSY No. 1 LH
16. SEPARATE UPPER CONTROL ARM ASSY
17. REMOVE AXLE ASSY RR LH
18. REMOVE REAR DRIVE SHAFT ASSY LH





19. REMOVE REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL
a. Using SST, remove the side gear shaft oil seal.
SST 09308-00010





20. INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL
a. Using SST and a hammer, install a new side gear shaft oil seal.
SST 09554-22010
Oil seal drive in depth: 4.2 - 4.8 mm (0.165 - 0.189 inch)
b. Apply MP grease to the oil seal lip.
21. INSTALL REAR DRIVE SHAFT ASSY LH
22. TEMPORARY TIGHTEN UPPER CONTROL ARM ASSY
23. INSTALL AXLE ASSY RR LH
24. TEMPORARY TIGHTEN REAR SUSPENSION ARM ASSY No. 1 LH
25. INSTALL REAR BRAKE TUBE NO 4
26. INSTALL PARKING BRAKE CABLE ASSY No. 3
27. APPLICATION HIGH TEMPERATURE GREASE
28. INSTALL REAR BRAKE SHOE
SST 09718-00010
29. INSTALL SPRING, TENSION (FOR REAR BRAKE SHOE RETURN)
30. INSTALL STRUT SET, PARKING BRAKE SHOE, LH
31. INSTALL FRONT BRAKE SHOE
SST 09718-00010
32. CONNECT STRUT SET, PARKING BRAKE SHOE, LH
SST 09703-30010
33. INSTALL SPEED SENSOR REAR LH
34. CHECK REAR DRUM BRAKE INSTALLATION
35. INSTALL REAR BRAKE DRUM SUB-ASSY
36. INSTALL REAR AXLE SHAFT LH NUT
37. ADJUST REAR DRUM BRAKE SHOE CLEARANCE
38. INSTALL REAR STABILIZER LINK ASSY LH
39. STABILIZE SUSPENSION
40. FULLY TIGHTEN UPPER CONTROL ARM ASSY
41. FULLY TIGHTEN REAR SUSPENSION ARM ASSY No. 1 LH
42. ADD DIFFERENTIAL OIL
43. INSPECT AND ADJUST DIFFERENTIAL OIL
44. BLEED BRAKE LINE
45. CHECK FLUID LEVEL IN RESERVOIR
46. INSPECT AND ADJUST REAR WHEEL ALIGNMENT
47. CHECK ABS SPEED SENSOR SIGNAL