Shift & Select Lever Shaft

OVERHAUL





1. REMOVE CONTROL SHIFT LEVER BUSH
a. Remove the control shift lever bush from the selecting bellcrank assy.





2. REMOVE SELECTING BELLCRANK DUST COVER No. 1
a. Remove the selecting bellcrank dust cover No. 1 from the selecting bellcrank assy.





3. REMOVE SELECTING BELLCRANK No. 2
a. Remove the nut, spring washer and selecting bellcrank No. 2 plate washer.
b. Remove the selecting bellcrank No. 2 from the selecting bellcrank support.





4. REMOVE SELECTING BELLCRANK DUST COVER No. 2
a. Remove the selecting bellcrank dust cover No. 2 from the selecting bellcrank No. 2.





5. REMOVE SELECTING BELLCRANK No. 2 BUSH
a. Remove the 2 selecting bellcrank No. 2 bushes from the selecting bellcrank No. 2.





6. REMOVE SELECT SPRING SEAT No. 2
a. Using a screwdriver, remove the E-ring, select spring seat No. 2 and select return spring No. 2 from the shift & select lever shaft.





7. REMOVE SHIFT LEVER INNER No. 2
a. Using a pin punch ([diameter] 5 mm) and a hammer, remove the slotted pin and shift lever inner No. 2 from the shift & select lever shaft.

HINT: Make sure the orientation of the shift lever inner No. 2.





8. REMOVE SHIFT LEVER INNER No. 1
a. Using a pin punch ([diameter] 5 mm) and a hammer, remove the slotted pin, shift lever inner No. 1 and shift interlock plate from the shift & select lever shaft.

HINT: Make sure the orientation of the shift lever inner No. 1.





9. REMOVE SELECT INNER LEVER
a. Using a pin punch ([diameter] 5 mm) and a hammer, remove the slotted pin, select inner lever, select return spring No. 1 and select return spring seat No. 1.

HINT: Make sure the orientation of the select inner lever.





10. REMOVE CONTROL SHAFT COVER
a. Using 2 screwdrivers and a hammer, tap out the snap ring.
b. Remove the control shaft cover and shift & select lever shaft dust boot.





11. REMOVE CONTROL SHAFT COVER OIL SEAL
a. Using a screwdriver, remove the control shaft cover oil seal from the control shaft cover.





12. INSTALL CONTROL SHAFT COVER OIL SEAL
a. Using SST and a hammer, install a new control shaft cover oil seal to the control shaft cover.
SST 09950-60010 (09951-00220), 09950-70010 (09951-07100)
Drive in depth: 0.7 ± 0.5 mm (0.0276 ± 0.0197 inch)
b. Coat the lip of control shaft cover oil seal with MP grease.
13. INSTALL CONTROL SHAFT COVER





a. Coat the shift & select lever shaft boot with MP grease, install it to the control shaft cover.
b. Install the control shaft cover to the shift & select lever.

HINT: Install the dust boot with the projection up and the hole side down.

c. Coat the shift & select lever shaft with MP grease.





d. Using a brass bar and a hammer, tap in the snap ring to the shift & select lever shaft.





14. INSTALL SELECT INNER LEVER
a. Coat the select spring seat No. 1 with MP grease, install it to the shift & select lever shaft.
b. Install the select return spring and select inner lever to the shift & select lever shaft.
c. Using a pin punch ([diameter] 5 mm) and a hammer, install the slotted pin to the select lever inner lever.
Drive in depth: 3.5 ± 0.5 mm (0.1378 - 0.0197 inch)





15. INSTALL SHIFT LEVER INNER No. 1
a. Coat the shift interlock plate and shift lever inner No. 1 with MP grease.
b. Install the shift interlock plate with shift lever inner No. 1 to the shift & select lever shaft.
c. Using a pin punch ([diameter] 5 mm) and a hammer, install the slotted pin to the shift lever inner No. 1.
Drive in depth: 0 ± 0.5 mm (0 ± 0.0197 inch)





16. INSTALL SHIFT LEVER INNER No. 2
a. Install the shift lever inner No. 2 to the shift & select lever shaft.
b. Using a pin punch ([diameter] 5 mm) and a hammer, install the slotted pin to the shift lever inner No. 2.
Drive in depth: 0 ± 0.5 mm (0 ± 0.0197 inch)





17. INSTALL SELECT SPRING SEAT No. 2
a. Coat the select spring seat No. 2 with MP grease, install it with select return spring to the shift & select lever shaft.
b. Using a plier, install the E-ring to the shift & select lever shaft.





18. INSTALL SELECTING BELLCRANK No. 2 BUSH
a. Coat the selecting bellcrank No. 2 bushes with MP grease, install them to the selecting bellcrank.





19. INSTALL SELECTING BELLCRANK DUST COVER No. 2
a. Coat the selecting bellcrank dust cover No. 2 with MP grease, install it to the selecting bellcrank No. 2.





20. INSTALL SELECTING BELLCRANK No. 2
a. Install the selecting bellcrank No. 2, selecting bellcrank No. 2 plate washer and spring washer with nut.
Torque: 11.8 Nm (120 kgf-cm, 9 ft. lbs.)





21. INSTALL SELECTING BELLCRANK DUST COVER No. 1
a. Install the selecting bellcrank dust cover No. 1 to the selecting bellcrank assy.





22. INSTALL CONTROL SHIFT LEVER BUSH
a. Coat the control shift lever bush with MP grease, install it to the selecting bellcrank assy.