Transfer Case Oil Seal Replacement
REPLACEMENT1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
2. SEPARATE VANE PUMP ASSY
3. REMOVE RACK & PINION POWER STEERING GEAR ASSY
4. REMOVE FRONT SUSPENSION CROSSMEMBER W/CENTER MEMBER
5. REMOVE MANIFOLD STAY
6. REMOVE OXYGEN SENSOR
7. REMOVE EXHAUST MANIFOLD HEAT INSULATOR No. 1
8. REMOVE EXHAUST MANIFOLD
9. REMOVE FRONT DRIVE SHAFT ASSY RH
10. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
11. REMOVE TRANSFER STIFFENER PLATE CENTER
12. REMOVE TRANSFER STIFFENER PLATE RH
13. REMOVE TRANSFER ASSY
14. REMOVE TRANSFER CASE OIL SEAL
a. Using SST, remove the oil seal from the case.
SST 09308-00010
NOTICE: Do not damage the oil-seal fitted surface of the case.
15. INSTALL TRANSFER CASE OIL SEAL
a. Using SST, drive a new oil seal into the case to the position shown in the illustration.
SST 09316-60011 (09316-00011)
Drive in depth: 9.7 - 10.3 mm (0.3819 - 0.4055 inch)
NOTICE: Do not install the oil seal obliquely.
b. Apply small amount of MP grease to the lip of the oil seal.
16. INSTALL TRANSFER ASSY
17. INSTALL TRANSFER STIFFENER PLATE RH
18. INSTALL TRANSFER STIFFENER PLATE CENTER
19. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
20. INSTALL FRONT DRIVE SHAFT ASSY RH
21. INSTALL EXHAUST MANIFOLD
22. INSTALL EXHAUST MANIFOLD HEAT INSULATOR No. 1
23. INSTALL OXYGEN SENSOR
24. INSTALL MANIFOLD STAY
25. INSTALL FRONT SUSPENSION CROSSMEMBER W/CENTER MEMBER
26. INSTALL RACK & PINION POWER STEERING GEAR ASSY
SST 09023-38200
27. INSTALL VANE PUMP ASSY
28. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
SST 09670-00010
29. ADD TRANSFER OIL
30. ADD AUTOMATIC TRANSAXLE FLUID
31. ADD ENGINE OIL
32. ADD COOLANT
33. CHECK ENGINE OIL LEAK
34. CHECK ENGINE COOLANT LEAK
35. CHECK FUEL LEAK
36. CHECK EXHAUST GAS LEAK
37. CHECK IDLE SPEED AND IGNITION TIMING
SST 09843-18030, 09840-18040
38. INSPECT CO/HC
39. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
40. CHECK ABS SPEED SENSOR SIGNAL