Diesel Data: Automotive Repair

Troubleshooting



DTC P0420 CATALYST SYSTEM EFFICIENCY BELOW THRESHOLD (BANK 1)

MONITOR DESCRIPTION

DTC Detection Condition:




Monitor Strategy:




Typical Enabling Conditions:




Typical Malfunction Thresholds:




The ECM uses 2 sensors mounted before and after the three-way catalytic converter (TWC) to monitor its' efficiency. The air-fuel ratio (A/F) sensor (sensor 1) sends pre-catalyst information to the ECM. The heated oxygen (O2) sensor (sensor 2) sends post-catalyst information to the ECM.

In order to detect deterioration in the catalyst, the ECM calculates Oxygen Storage Capacity (OSC) in the catalyst based on voltage output of the sensor 2 while performing "active air-fuel ratio control" instead of the conventional detecting method which uses the locus ratio.

The OSC is an indication value of the catalyst oxygen storage capacity and is used for representing how much the catalyst can store oxygen. When the vehicle is being driven with a warm engine, the active air-fuel ratio control is performed for approximately 15 to 20 seconds. When it is performed, the air-fuel ratio is forcibly regulated to go LEAN or RICH by the ECM, and if a RICH and LEAN cycle of the sensor 2 is long, the OSC will become greater. The greater OSC and capability of the catalyst are mutually related. The ECM judges if the catalyst has deteriorated based on the calculated OSC value. The ECM will illuminate the MIL and a DTC will be set.


HINT:
- Sensor 1 refers to the sensor mounted before the TWC and is located near the engine assembly.
- Sensor 2 refers to the sensor mounted after the TWC and is located far from the engine assembly.

MONITOR RESULT (MODE 06 DATA)

Monitor Result (Mode 06 Data):




Refer Monitor, trips and/or Drive cycle for detailed information.
- MID (Monitor identification Data) is assigned to each emissions-related component.
- TID (Test identification Data) is assigned to each each test value.
- Scaling is used to calculate the test value indicated on generic OBD II scan tools.

CONFIRMATION DRIVING PATTERN FOR READINESS MONITOR

Confirmation Driving Pattern:




PURPOSE OF READINESS MONITOR DRIVE PATTERN
- The On-Board Diagnostic (OBD II) system is designed to monitor the performance of emission-related components, and report any detected abnormalities with Diagnostic Trouble Codes (DTCs). Since various components need to be monitored during different driving conditions, the OBD II system is designed to run separate monitoring programs called readiness monitors.
- The hand-held tester's software must be version 9.0 or newer to view the readiness monitor status. From the "Enhanced OBD II Menu", select "Monitor Status" to view the readiness monitor status.
- A generic OBD II scan tool can also be used to view the readiness monitor status.
- When the readiness monitor status reads "complete", the necessary conditions have been met for running performance tests for that readiness monitor.

HINT: Many state Inspection and Maintenance (I/M) programs require a vehicle's readiness monitor status to show "complete".

- The Readiness Monitor will be reset to "incomplete" if:
- The ECM has lost battery power or a fuse has blown.
- DTCs have been cleared.
- The conditions for running the Readiness Monitor have not been met.

- If the readiness monitor status shows "incomplete", follow the appropriate readiness monitor drive pattern to change the status to "complete".

CAUTION: Strictly observe of posted speed limits, traffic laws, and road conditions when performing these drive patterns.

NOTE: The following drive patterns are the fastest method of completing all the requirements necessary for making the readiness monitor status read "complete".

If forced to momentarily stop a drive pattern due to traffic or other factors, the drive pattern can be resumed. Upon completion of the drive pattern, in most cases, the readiness monitor status will change to "complete".

Sudden changes in vehicle loads and speeds, such as driving up and down hills and / or sudden acceleration, hinder readiness monitor completion.

HINT: Performing this confirmation pattern will activate the catalyst monitoring by the ECM. This is very useful for verifying the completion of repairs.

a. Clear the DTCs.
b. Connect the hand-held tester to the DLC3.




c. Select the item: DIAGNOSIS / CARB OBD II / READINESS TESTS. Check that CAT EVAL is INCMPL (incomplete).

d. Drive the vehicle according to the confirmation driving pattern. Note the state of the Readiness Tests. They will change to COMPL (complete) as the CAT evaluation monitors operate.
e. Select the item: DIAGNOSIS / ENHANCED OBD II / DTC INFO / PENDING CODES. Check if any DTC (any pending code) is set.
If the READINESS CODE of CAT EVAL was INCMPL and any DTC (includes pending codes) was not set, extend the driving time.

NOTE: If you do not have the hand-held tester, perform again the same confirmation driving pattern after turning OFF the power switch upon finishing the first confirmation driving pattern.

CONDITIONING THE A/F SENSOR AND HEATED OXYGEN SENSOR FOR TESTING




a. Connect the OBD II scan tool or the hand-held tester to the DLC3.
b. Put the engine in inspection mode.
c. Start the engine and warm it up with all the accessories switched OFF until the engine coolant temperature becomes table.
d. Run the engine at 2,500 rpm for approximately 3 minutes.
e. Run the engine at 2,500 rpm for 2 seconds and then 1,500 rpm for 2 seconds
f. Check the waveform of the oxygen sensor (sensor 2).






HINT: If output of the A/F sensor or the heated oxygen sensor does not fluctuate or has noise, the sensor may be malfunctioning.
If voltage output of both sensors remain at LEAN or RICH, the air fuel ratio may be extremely LEAN or RICH. In such a case, perform the following A/F CONTROL operation in ACTIVE TEST using the hand-held tester. If the catalyst has deteriorated, the voltage output of the heated oxygen sensor fluctuates up and down widely even under normal driving ("active air fuel ratio control" is not performed).

Step 1 - 4:




INSPECTION PROCEDURE

HINT: Read freeze frame data using the hand-held tester or the OBD II scan tool. Freeze frame data records the engine condition when malfunction is detected. When troubleshooting, freeze frame data can help determine if the vehicle was running or stopped, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.

HINT: Malfunctioning areas can be found by performing the ACTIVE TEST / A/F CONTROL operation. The A/F CONTROL operation can determine if the A/F sensor, heated oxygen sensor or other potential trouble area are malfunctioning or not.

a. Perform the ACTIVE TEST A/F CONTROL operation.

HINT: The A/F CONTROL operation lowers the injection volume 12.5% or increases the injection volume 25%.

1. Connect the hand-held tester to the DLC3 on the vehicle.
2. Turn the power switch ON (IG).
3. Put the engine in inspection mode.
4. Warm up the engine by running the engine at 2,500 rpm with the accelerator pedal depressed more than 60 % for approximately 90 seconds.
5. Select the item: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / A/F CONTROL.
6. Perform the A/F CONTROL operation with the engine in an idle condition (press the right or left button).

Result:
A/F sensor reacts in accordance with increase and decrease of injection volume:
+25 % -> rich output: Less than 3.0 V
-12.5 % -> lean output: More than 3.35 V

Heated oxygen sensor reacts in accordance with increase and decrease of injection volume:
+25 % -> rich output: More than 0.55 V
-12.5 % -> lean output: Less than 0.4 V

NOTE: The A/F sensor output has a few seconds of delay and the heated oxygen sensor output has about 20 seconds of delay at maximum.




The A/F CONTROL procedure enables the technician to check and graph the voltage output of both A/F sensor and the heated oxygen sensor.
To display the graph, enter ACTIVE TEST/ A/F CONTROL/USER DATA, select "AFS B1S1 and O2S B1S2" by pressing the "YES" button followed by the "ENTER" button and then the "F4" button.