Diesel Data: Automotive Repair

DTC 591

DTC P0A09/591 DC/DC CONVERTER STATUS CIRCUIT LOW INPUT

CIRCUIT DESCRIPTION





DTC Detection Condition:




The DC/DC converter converts the DC 201.6 V of the HV battery into DC 12 V in order to supply power to the vehicle's lighting, audio and ECU systems. In addition, it charges the auxiliary battery. A transistor bridge circuit initially converts DC 201.6 V into alternating current, and a transformer lowers its voltage. Then, it is rectified and smoothed (into DC) and converted into DC 12 V. The DC/DC converter controls the output voltage in order to keep a constant voltage at the terminals of the auxiliary battery.

The HV control ECU uses the NODD signal line to transmit a stop command to the DC/DC converter and receive signals indicating the normal or abnormal conditions of the 12 V charging system.

If the vehicle is being driven with an inoperative DC/DC converter, the voltage of the auxiliary battery will drop, which will prevent the continued operation of the vehicle. Therefore, the HV control ECU monitors the operation of the DC/DC converter and alerts the driver if it detects malfunction.

The HV control ECU sends the output voltage switch signal to the DC/DC converter via the VLO signal line in order to switch output voltage according to vehicle status. If the vehicle is being driven with an inoperative DC/DC converter, the voltage of the auxiliary battery will drop, which will prevent the continued operation of the vehicle. Therefore, the HV control ECU monitors the operation of the DC/DC converter and alerts the driver if it detects malfunction.

Wiring Diagram:






Step 1:




INSPECTION PROCEDURE