Front No.1 Speaker Assy

Audio & Visual System:

FRONT NO.1 SPEAKER ASSY REPLACEMENT

HINT:
- Use the same procedures for the RH side and LH side.
- The procedures listed below are for the LH side.
- Installation is in the reverse order of removal.

1. REMOVE FRONT DOOR INSIDE HANDLE BEZEL LH
2. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH
3. REMOVE DOOR PULL HANDLE
4. REMOVE FRONT ARMREST BASE PANEL UPPER LH
5. REMOVE FRONT DOOR GLASS WEATHERSTRIP INNER LH
6. REMOVE FRONT DOOR TRIM BOARD SUB-ASSY LH




7. REMOVE FRONT N0.1 SPEAKER ASSY
a. Disconnect the connector.
b. Drill out the 3 rivet heads using a drill with a bit diameter of less than 4 mm (0.16 in.), and remove the front No.1 speaker assy from the front door panel.
c. Operate the drill along the rivet head circumference and cut out the flange.

NOTE: Priying the rivet using a drill may scratch the rivet hole or break the drill bit.

CAUTION: Be careful. The cut rivet is very hot.

d. After drilling out the flange, continue drilling to push out the shards on the drill.
e. Using a vacuum cleaner, remove the holed rivet and foreign matter from the front door panel.




8. INSTALL FRONT N0.1 SPEAKER ASSY
a. Using an air riveter or hand riveter, install 3 new strike rivets on the front No.1 speaker assy on the front door panel.

HINT: Install the new strike rivets in order as shown in the illustration.

NOTE:




- Do not tilt the rivet head. Doing so may scratch the riveter or bend the loosened rivet on the mandrel.




- Do not tilt the riveter or remove the rivet from the material. Material that is not securely tightened may deviate.




- The rivet should be installed only when there is no clearance between materials to ensure secure installation.

b. Connect the connector.