Brake Stroke Simulator Cylinder Sub-Assembly

BRAKE STROKE SIMULATOR CYLINDER SUB-ASSY
REPLACEMENT
1. REMOVE FR WIPER ARM LH
2. REMOVE FR WIPER ARM RH
3. REMOVE HOOD TO COWL TOP SEAL
4. REMOVE COWL TOP VENTILATOR LOUVER LH
5. REMOVE COWL TOP VENTILATOR LOUVER RH
6. REMOVE WINDSHIELD WIPER MOTOR & LINK ASSY
7. BRAKE CONTROL (ECB) OFF

NOTICE: Prohibit the brake control (ECB) certainly before bleeding the brake fluid.

8. REMOVE COWL TOP PANEL SUB-ASSY OUTER FRONT
9. DRAIN BRAKE FLUID

NOTICE: Wash brake fluid off immediately if it adheres to any painted surface.

10. REMOVE BRAKE STROKE SIMULATOR CYLINDER SUB-ASSY





a) Using SST, separate the 2 brake tubes from the brake simulator cylinder sub-assy.
SST 09023-00100
b) Disconnect the connector.





c) Remove the 2 nuts and 2 bolts, and remove the brake stroke simulator with bracket.





d) Remove the 2 bolts and clamp of connector, and remove the bracket from the brake stroke simulator.
e) Remove the 2 stud bolts from the brake stroke simulator.
11. INSTALL BRAKE STROKE SIMULATOR CYLINDER SUB-ASSY





a) Install the 2 stud bolts to the brake stroke simulator.
Torque: 5.0 Nm (51 kgf-cm, 44 inch lbs.)
b) Install the brake stroke simulator to the bracket with the 2 bolts.
Torque: 6.0 Nm (61 kgf-cm, 53 inch lbs.)
c) Install the connector clamp of brake stroke simulator to the bracket.





d) Install the brake stroke simulator and bracket to the body with the 2 nuts and 2 bolts.
Torque: 8.5 Nm (87 kgf-cm, 75 inch lbs.)





e) Using SST, install the 2 brake tubes to the brake stroke simulator cylinder sub-assy.
SST 09023-00100
Torque: 15 Nm (155 kgf-cm, 11 ft. lbs.)
f) Connect the connector.
12. INSTALL COWL TOP PANEL SUB-ASSY OUTER FRONT
13. INSTALL WINDSHIELD WIPER MOTOR & LINK ASSY
14. INSTALL FR WIPER ARM LH
15. INSTALL FR WIPER ARM RH
16. FILL RESERVOIR WITH BRAKE FLUID
17. BLEED MASTER CYLINDER /STROKE SIMULATOR
18. CHECK BRAKE FLUID LEAKAGE
19. CHECK FLUID LEVEL IN RESERVOIR
20. CHECK AND CLEAR DTC
21. SYSTEM INITIALIZATION
22. CHECK OPERATION