Diesel Data: Automotive Repair
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Parking Brake Pedal: Service and Repair

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PARKING BRAKE CONTROL PEDAL ASSY
OVERHAUL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
SST 07110-58060 (07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080)
2. DISCONNECT SUCTION HOSE SUB-ASSY
SST 09870-00015
3. DISCONNECT COOLER REFRIGERANT LIQUID PIPE E (TO COOLER UNIT)
SST 09870-00025
4. DISCONNECT HEATER WATER HOSE B
5. DISCONNECT HEATER WATER HOSE A
6. REMOVE REAR FLOOR BOARD NO.2
7. REMOVE DECK FLOOR BOX REAR
8. REMOVE REAR FLOOR BOARD NO.3
9. DISCONNECT BATTERY NEGATIVE TERMINAL
10. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.1
11. REMOVE INSTRUMENT PANEL FINISH PANEL SUB-ASSY LOWER
12. REMOVE INSTRUMENT PANEL FINISH PANEL SUB-ASSY UPPER
13. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.3
14. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.4
15. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.2
16. REMOVE MULTI-DISPLAY ASSY
17. REMOVE GLOVE COMPARTMENT DOOR STOPPER SUB-ASSY
18. REMOVE GLOVE COMPARTMENT DOOR ASSY
19. REMOVE GLOVE COMPARTMENT DOOR
20. REMOVE INSTR PANEL SPEAKER PANEL SUB-ASSY NO.1 W/CTR SPEAKER
21. REMOVE FRONT PILLAR GARNISH CORNER PIECE LH
22. REMOVE FRONT PILLAR GARNISH CORNER PIECE RH
23. REMOVE FRONT PILLAR GARNISH LH
24. REMOVE FRONT PILLAR GARNISH RH
25. DISCONNECT PASSENGER AIRBAG CONNECTOR
26. REMOVE INSTRUMENT PANEL SUB-ASSY W/PASSENGER AIRBAG ASSY
27. REMOVE STEERING WHEEL COVER LOWER NO.2
28. REMOVE STEERING WHEEL COVER LOWER NO.3
29. REMOVE HORN BUTTON ASSY
30. REMOVE STEERING WHEEL ASSY
SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)
31. REMOVE TILT LEVER BRACKET
32. REMOVE STEERING COLUMN COVER
33. REMOVE TURN SIGNAL SWITCH ASSY W/SPIRAL CABLE SUB-ASSY
34. REMOVE FRONT DOOR SCUFF PLATE LH
35. REMOVE FRONT DOOR SCUFF PLATE RH
36. REMOVE COWL SIDE TRIM BOARD LH
37. REMOVE COWL SIDE TRIM BOARD RH
38. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSY CENTER
39. REMOVE RADIO RECEIVER ASSY W/STEREO OPENING COVER
40. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER
41. REMOVE GLOVE COMPARTMENT DOOR LOCK COVER
42. REMOVE GLOVE COMPARTMENT DOOR LOCK ASSY
43. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER
44. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1
45. REMOVE POWER STEERING ECU ASSY
46. REMOVE SHIFT LEVER ASSY LWR
47. REMOVE AIR DUCT REAR NO.3
48. REMOVE HEATER TO REGISTER DUCT NO.3
49. REMOVE HEATER TO REGISTER DUCT NO.1
50. REMOVE HEATER TO REGISTER DUCT NO.2
51. REMOVE DEFROSTER NOZZLE ASSY
52. REMOVE TRANSMISSION CONTROL ECU ASSY
53. REMOVE ECM
54. REMOVE NETWORK GATEWAY ECU
55. REMOVE INSTRUMENT PANEL BRACE SUB-ASSY NO.1
56. REMOVE AIR CONDITIONING AMPLIFIER ASSY
57. REMOVE STEERING COLUMN ASSY
58. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSY
59. REMOVE FRONT SEAT ASSY LH
60. REMOVE FRONT SEAT ASSY RH
61. REMOVE CONSOLE PANEL SUB-ASSY UPPER
62. REMOVE CONSOLE BOX POCKET
63. REMOVE CONSOLE BOX CARPET
64. REMOVE CONSOLE BOX ASSY RR
65. REMOVE FRONT FLOOR FOOTREST
66. REMOVE AIR BAG ECU ASSY
67. REMOVE YAWRATE SENSOR (W/ VSC)
68. REMOVE CONSOLE BOX MOUNTING BRACKET NO.1





a) Remove the 2 bolts and separate the console box mounting bracket No.1.
b) Remove the 2 bolts and separate the front floor side reinforcement No.1.
69. REMOVE PARKING BRAKE CONTROL PEDAL ASSY
a) Release the parking brake.





b) Remove the 2 parking brake cable assy No.1 clamp nuts and parking brake front cable clamp.





c) Remove the clamp bolt from the parking brake cable assy No.1.





d) Disconnect the parking brake cable assy No.1 from the parking brake intermediate lever sub-assy.
e) Remove the 2 bolts A as shown in the illustration and separate the parking brake cable assy No.1 from the floor. Disconnect the connector from the parking brake switch assy connector and remove the harness clamp from the pedal bracket.





g) Remove the 2 bolts and nut, and separate the parking brake pedal assy.
70. REMOVE PARKING BRAKE CABLE ASSY NO.1
71. REMOVE PARKING BRAKE SWITCH ASSY
a) Remove the screw and separate the parking brake switch assy.
72. REMOVE PARKING PEDAL PAD
73. INSTALL PARKING PEDAL PAD
74. INSTALL PARKING BRAKE SWITCH ASSY
a) Install the parking brake switch assy with a screw.
75. INSTALL PARKING BRAKE CABLE ASSY NO.1
76. INSTALL PARKING BRAKE CONTROL PEDAL ASSY





a) Install the parking brake control pedal assy with 2 bolts and a nut.
Torque: 20 Nm (204 kgf-cm, 15 ft. lbs.)
b) Connect the parking brake switch connector and install the harness clamp to the pedal bracket.





c) Connect the parking brake cable assy No.1 to the parking brake intermediate lever sub-assy.
d) Install the parking brake cable assy No.1 on the floor with 2 bolts A as shown in the illustration.
Torque: 14 Nm (143 kgf-cm, 10 ft. lbs.)





e) Install the parking brake cable assy No.1 to the floor with the clamp bolt.
Torque: 14 Nm (143 kgf-cm, 10 ft. lbs.)





f) Install the 2 parking brake cable assy No.1 clamp nuts and a new parking brake front cable clamp.
Torque: 14 Nm (143 kgf-cm, 10 ft. lbs.)
77. INSTALL CONSOLE BOX MOUNTING BRACKET NO.1
a) Install the front floor side reinforcement No.1 with 2 bolts.
b) Install the console box mounting bracket No.1 with 2 bolts.
78. INSTALL YAWRATE SENSOR (W/ VSC)
79. INSTALL AIR BAG ECU ASSY
80. INSTALL FRONT FLOOR FOOTREST
81. INSTALL FRONT SEAT ASSY LH
82. INSTALL FRONT SEAT ASSY RH
83. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSY
84. INSTALL INSTRUMENT PANEL BRACE SUB-ASSY NO.1
85. FULLY TIGHTEN AIR CONDITIONER UNIT ASSY
86. INSTALL STEERING COLUMN ASSY
87. INSTALL INSTRUMENT PANEL SUB-ASSY LOWER
88. INSTALL SHIFT LEVER ASSY LWR
89. INSTALL POWER STEERING ECU ASSY
90. INSTALL INSTRUMENT PANEL SUB-ASSY W/PASSENGER AIRBAG ASSY
91. INSTALL COOLER REFRIGERANT LIQUID PIPE E (TO COOLER UNIT)
92. INSTALL SUCTION HOSE SUB-ASSY
93. INSPECT LEAKAGE OF REFRIGERANT
94. ADJUST SPIRAL CABLE SUB-ASSY
95. INSTALL STEERING COLUMN COVER
96. INSTALL TILT LEVER BRACKET
97. INSTALL STEERING WHEEL ASSY
98. INSTALL HORN BUTTON ASSY
99. INSPECT HORN BUTTON ASSY
100. CONNECT BATTERY NEGATIVE TERMINAL
101. INSTALL REAR FLOOR BOARD NO.3
102. INSTALL DECK FLOOR BOX REAR
103. INSTALL REAR FLOOR BOARD NO.2
104. ADD ENGINE COOLANT
105. CHARGE REFRIGERANT
SST 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080)
106. CHECK FOR ENGINE COOLANT LEAKS
107. WARM UP ENGINE
108. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL
109. INSPECT SRS WARNING LIGHT
110. PERFORM CALIBRATION OF TORQUE SENSOR ZERO POINT
111. PERFORM INITIALIZATION


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