Part 1

PARTIAL ENGINE ASSY (1NZ-FXE)
REPLACEMENT
1. REMOVE DISCHARGE FUEL SYSTEM PRESSURE
2. PRECAUTION
3. REMOVE REAR FLOOR BOARD NO.2
4. REMOVE DECK FLOOR BOX REAR
5. REMOVE REAR FLOOR BOARD NO.3
6. DISCONNECT BATTERY NEGATIVE TERMINAL
7. REMOVE SERVICE PLUG GRIP
8. REMOVE FRONT WHEELS
9. REMOVE ENGINE UNDER COVER LH
10. REMOVE ENGINE UNDER COVER RH
11. DRAIN ENGINE COOLANT
a. Drain engine coolant in the radiator on the engine side.
b. Drain engine coolant in the radiator on the hybrid side.
12. DRAIN TRANSAXLE OIL
13. REMOVE WINDSHIELD WIPER LINK ASSY
14. REMOVE COWL TOP PANEL SUB-ASSY OUTER FRONT
15. REMOVE W/CONVERTER INVERTER ASSY
16. REMOVE NO.2 RADIATOR ASSY





17. DISCONNECT INVERTER COOLING HOSE NO.3
a. Disconnect the inverter cooling hose No. 3.





18. DISCONNECT HEAT STORAGE WATER BY-PASS HOSE NO.1
a. Disconnect the hose shown in the illustration.





19. DISCONNECT ENGINE WIRE
a. Remove the bolt, then disconnect the ground cable.





20. SEPARATE AIR CLEANER INLET NO.1
a. Loosen the clamp, then disconnect the air cleaner inlet No. 1 from the air cleaner case.





21. REMOVE VACUUM SWITCHING VALVE ASSY NO.2
a. Disconnect the connector and hose.
b. Remove the bolt, then remove the vacuum switching valve assembly.
22. DISCONNECT FUEL TUBE SUB-ASSY





a. Remove the fuel pipe clamp.





b. Disconnect the fuel tube from the fuel delivery pipe.

NOTICE: Even if the fuel tube is stuck and cannot be disconnected, do not use any tools. Push and pull the part with the quick connector pinched to disconnect.

c. Cover the disconnected fuel tube and fuel delivery pipe with a vinyl bag in order to prevent foreign object from being introduced.





23. DISCONNECT HEATER WATER HOSE B
a. Disconnect the heater water hose B.





24. DISCONNECT HEAT STORAGE WATER BY-PASS HOSE NO.3
a. Disconnect the heat storage water by-pass hose No. 3.





25. DISCONNECT ENGINE WIRE
a. Disconnect the connector from the ECM, then pull the engine wire harness to the engine compartment side.

NOTICE: Do not forcibly pull the engine wire harness to the engine compartment side.

b. Disconnect the harness and harness clamp from the engine room main relay block.
c. Disconnect the ground cable.





26. SEPARATE W/MOTOR COMPRESSOR ASSY
a. Disconnect the wire harness of the compressor assembly from the harness clamp.
b. Remove the 3 bolts, then disconnect the compressor assembly.

HINT: Disconnect the compressor assembly together with the low pressure and high-pressure hoses, then secure it to the vehicle side with rope.

27. SEPARATE STEERING SLIDING YOKE SUB-ASSY





a. Install the seat belt as illustrated so that the steering wheel does not turn.

HINT: It prevents open circuit of the spiral cable.





b. Remove the 2 clips, then remove the column hole cover silencer sheet.





c. Loosen the bolt on the column side (A) of the sliding yoke.
d. Remove the bolt on the gear side (B) of the sliding yoke.
e. Put paint marks on the sliding yoke and intermediate shaft, then disconnect the sliding yoke.
28. REMOVE EXHAUST PIPE ASSY FRONT
29. REMOVE FRONT AXLE HUB LH NUT
30. REMOVE FRONT AXLE HUB RH NUT

HINT: Remove it in the same procedure as the LH side.

31. REMOVE FRONT STABILIZER LINK ASSY
32. SEPARATE TIE ROD END SUB-ASSY LH
33. SEPARATE TIE ROD END SUB-ASSY RH

HINT: Separate it in the same procedure as the LH side.