Battery Current Sensor: Service and Repair

BATTERY CURRENT SENSOR
REPLACEMENT

NOTICE:
^ When working on the high voltage systems, always wear insulating gloves.
^ After removing the service plug grip, do not operate the power switch as it may damage the hybrid vehicle control ECU.
^ Keep the removed service plug in your pocket to prevent other technicians from reconnecting it while you are servicing the vehicle.
^ After removing the service plug grip, do not touch the high voltage connectors and terminals for 5 minutes.

1. PRECAUTION
2. REMOVE REAR FLOOR BOARD NO.2
3. REMOVE DECK FLOOR BOX REAR
4. REMOVE REAR FLOOR BOARD NO.3
5. DISCONNECT BATTERY NEGATIVE TERMINAL
6. REMOVE SERVICE PLUG GRIP
7. REMOVE DECK TRIM COVER REAR
8. REMOVE TONNEAU COVER ASSY
9. REMOVE REAR SEAT CUSHION ASSY
10. REMOVE REAR FLOOR BOARD NO.1
11. REMOVE REAR SIDE SEAT BACK FRAME LH
12. REMOVE REAR FLOOR BOARD NO.4
13. REMOVE DECK FLOOR BOX LH
14. REMOVE DECK TRIM SIDE PANEL ASSY LH
15. REMOVE BATTERY CARRIER BRACKET
16. REMOVE BATTERY CARRIER PANEL NO.6
17. REMOVE BATTERY CURRENT SENSOR





NOTICE: Wear insulating gloves.

a. Remove the terminal cover.





b. Remove the nut, then disconnect the main battery cable.





c. Disconnect the connector.
d. Remove the 2 screws and battery current sensor.
18. INSTALL BATTERY CURRENT SENSOR





NOTICE: Wear insulating gloves.

a. Install the battery current sensor with the 2 screws.
Torque: 1.4 Nm (14 kgf-cm, 12 inch lbs.)
b. Connect the connector.





c. Install the main battery cable with a new nut.
Torque: 5.6 Nm (57 kgf-cm, 50 inch lbs.)





d. Install the terminal cover.
19. INSTALL BATTERY CARRIER PANEL NO.6

NOTICE: Wear insulating gloves.

20. INSTALL BATTERY CARRIER BRACKET
21. INSTALL DECK TRIM SIDE PANEL ASSY LH
22. INSTALL DECK FLOOR BOX LH
23. INSTALL REAR FLOOR BOARD NO.4
24. INSTALL REAR SIDE SEAT BACK FRAME LH
25. INSTALL REAR FLOOR BOARD NO.1
26. INSTALL REAR SEAT CUSHION ASSY
27. INSTALL TONNEAU COVER ASSY
28. INSTALL DECK TRIM COVER REAR
29. INSTALL SERVICE PLUG GRIP

NOTICE: Wear insulating gloves.

30. CONNECT BATTERY NEGATIVE TERMINAL
Torque: 6.0 Nm (61 kgf-cm, 53 inch lbs.)
31. INSTALL REAR FLOOR BOARD NO.3
32. INSTALL DECK FLOOR BOX REAR
33. INSTALL REAR FLOOR BOARD NO.2
34. POWER WINDOW CONTROL SYSTEM INITIALIZE