Part 2

HV BATTERY
Removal & Installation and Disassembly & Reassembly
34. REMOVE BATTERY CLAMP PAD

NOTICE: Wear insulating gloves.

35. REMOVE WIRING HARNESS PROTECTOR COVER NO.1

NOTICE: Wear insulating gloves.

36. REMOVE BATTERY PLUG

NOTICE: Wear insulating gloves.

37. REMOVE JUNCTION BLOCK ASSY

NOTICE: Wear insulating gloves.

38. REMOVE SYSTEM MAIN RELAY NO.2

NOTICE: Wear insulating gloves.

39. REMOVE SYSTEM MAIN RELAY NO.3

NOTICE: Wear insulating gloves.

40. REMOVE SYSTEM MAIN RESISTOR

NOTICE: Wear insulating gloves.

41. REMOVE SYSTEM MAIN RELAY NO.1

NOTICE: Wear insulating gloves.

42. REMOVE BATTERY ECU ASSY





43. REMOVE BATTERY CARRIER SUB-ASSY UPR

NOTICE: Wear insulating gloves.

a. Remove the 3 nuts and upper battery carrier.
44. REMOVE BATTERY SPACER NO.1

NOTICE: Wear insulating gloves.

45. REMOVE FRAME WIRE NO.2

NOTICE: Wear insulating gloves.





46. REMOVE BATTERY ROOM VENTILATION HOSE

NOTICE: Wear insulating gloves and protective glasses.

47. INSTALL BATTERY ROOM VENTILATION HOSE

NOTICE: Wear insulating gloves and protective glasses.

48. INSTALL FRAME WIRE NO.2

NOTICE: Wear insulating gloves.

49. INSTALL BATTERY SPACER NO.1

NOTICE: Wear insulating gloves.





50. INSTALL BATTERY CARRIER SUB-ASSY UPR

NOTICE: Wear insulating gloves.

a. Install the upper battery carrier with the 3 nuts.
Torque: 5.5 Nm (56 kgf-cm, 49 inch lbs.)
51. INSTALL BATTERY ECU ASSY
52. INSTALL SYSTEM MAIN RELAY NO.1

NOTICE: Wear insulating gloves.

53. INSTALL SYSTEM MAIN RESISTOR

NOTICE: Wear insulating gloves.

54. INSTALL SYSTEM MAIN RELAY NO.3

NOTICE: Wear insulating gloves.

55. INSTALL SYSTEM MAIN RELAY NO.2

NOTICE: Wear insulating gloves.

56. INSPECT CONTACT CONDITION

NOTICE: Wear insulating gloves.

57. INSTALL JUNCTION BLOCK ASSY

NOTICE: Wear insulating gloves.

58. INSTALL BATTERY PLUG

NOTICE: Wear insulating gloves.

59. INSTALL WIRING HARNESS PROTECTOR COVER NO.1

NOTICE: Wear insulating gloves.

60. INSTALL BATTERY CLAMP PAD

NOTICE: Wear insulating gloves.

61. INSTALL WIRING HARNESS PROTECTOR COVER NO.4

NOTICE: Wear insulating gloves.

62. INSTALL WIRING HARNESS PROTECTOR COVER NO.2

NOTICE: Wear insulating gloves.

63. INSTALL BATTERY CURRENT SENSOR

NOTICE: Wear insulating gloves.

64. INSTALL MAIN BATTERY CABLE NO.2

NOTICE: Wear insulating gloves.

65. INSTALL MAIN BATTERY CABLE

NOTICE: Wear insulating gloves.

66. INSTALL BATTERY CARRIER CUSHION NO.3

NOTICE: Wear insulating gloves.