Part 3

HV BATTERY
Removal & Installation and Disassembly & Reassembly
67. INSTALL WIRING HARNESS PROTECTOR COVER NO.3

NOTICE: Wear insulating gloves.

68. INSTALL WIRING HARNESS PROTECTOR COVER NO.1

NOTICE: Wear insulating gloves.





69. INSTALL BATTERY COVER SUB-ASSY

NOTICE: Wear insulating gloves.

a. Temporarily fasten the battery carrier catch bracket No. 1 to the battery room ventilation hose.
b. Install the battery cover with the 6 bolts, 2 nuts and clip.
Torque: 8.0 Nm (82 kgf-cm, 71 inch lbs.)
c. Install the protector on the battery cover.
70. INSTALL HV BATTERY ASSY





a. Install the HV battery with the earth bolt and 4 bolts.
Torque: 19 Nm (194 kgf-cm, 14 ft. lbs.)





b. Connect the system main relay connector.

NOTICE: Wear insulating gloves.

c. Connect the interlock connector.

NOTICE: Wear insulating gloves.

d. Connect the battery ECU connector.

NOTICE: Wear insulating gloves.





e. Connect the battery room ventilation hose to the floor panel.





71. INSTALL FRAME WIRE

NOTICE: Wear insulating gloves.

a. Install the frame wire on the system main relay No. 2 and No. 3 with 2 new nuts.
Torque: 5.6 Nm (57 kgf-cm, 50 inch lbs.)
b. Connect the 2 clamps, then install the frame wire to the upper battery carrier.





72. INSTALL JUNCTION TERMINAL

NOTICE: Wear insulating gloves.





73. INSTALL BATTERY CARRIER PANEL NO.6
a. Install the battery carrier panel No. 6 with the bolt and 2 nuts.
Torque: 7.5 Nm (76 kgf-cm, 66 inch lbs.)





74. INSTALL QUARTER VENT DUCT

NOTICE: The duct should not be half fit. Ensure that it is installed securely.

a. Install the quarter ventilator duct with the bolt and clip.
Torque: 4.0 Nm (41 kgf-cm, 35 inch lbs.)
b. Connect the connector.
c. Install the clamp.





75. INSTALL BATTERY BRACKET REINFORCEMENT
a. Install the battery bracket reinforcement with the 7 bolts.
Torque: 28 Nm (286 kgf-cm, 21 ft. lbs.)





76. INSTALL QUARTER VENT DUCT INNER NO.2
a. Insert the quarter vent duct inner No. 2 until the HV battery side touches the back.
b. Slide the fitting surface of the quarter vent duct inner No. 2 downward, then let it fit with the battery blower assembly.

NOTICE: The duct should not be half fit. Ensure that it is installed securely.

c. Install the 2 clips on the quarter ventilation inner duct No. 2.
d. Install the battery blower relay No. 1.





77. INSTALL BATTERY CARRIER BRACKET
a. Install the battery carrier bracket with the 7 bolts.
Torque: 28 Nm (286 kgf-cm, 21 ft. lbs.)
78. INSTALL DECK TRIM SIDE PANEL ASSY RH
79. INSTALL DECK TRIM SIDE PANEL ASSY LH
80. INSTALL DECK FLOOR BOX LH
81. INSTALL REAR FLOOR BOARD NO.4
82. INSTALL REAR SIDE SEAT BACK FRAME RH
83. INSTALL REAR SIDE SEAT BACK FRAME LH
84. INSTALL REAR FLOOR BOARD NO.1
85. INSTALL REAR SEAT CUSHION ASSY
86. INSTALL TONNEAU COVER ASSY
87. INSTALL DECK TRIM COVER REAR
88. INSTALL SERVICE PLUG GRIP
89. CONNECT BATTERY NEGATIVE TERMINAL
Torque: 6.0 Nm (61 kgf-cm, 53 inch lbs.)
90. INSTALL REAR FLOOR BOARD NO.3
91. INSTALL DECK FLOOR BOX REAR
92. INSTALL REAR FLOOR BOARD NO.2
93. POWER WINDOW CONTROL SYSTEM INITIALIZE