Frame Wire No.2
FRAME WIRE NO.2REPLACEMENT
NOTICE:
^ When working on the high voltage systems, always wear insulating gloves.
^ After removing the service plug grip, do not operate the power switch as it may damage the hybrid vehicle control ECU.
^ Keep the removed service plug in your pocket to prevent other technicians from reconnecting it while you are servicing the vehicle.
^ After removing the service plug grip, do not touch the high voltage connectors and terminals for 5 minutes.
1. PRECAUTION
2. REMOVE REAR FLOOR BOARD NO.2
3. REMOVE DECK FLOOR BOX REAR
4. REMOVE REAR FLOOR BOARD NO.3
5. DISCONNECT BATTERY NEGATIVE TERMINAL
6. REMOVE SERVICE PLUG GRIP
7. REMOVE DECK TRIM COVER REAR
8. REMOVE TONNEAU COVER ASSY
9. REMOVE REAR SEAT CUSHION ASSY
10. REMOVE REAR FLOOR BOARD NO.1
11. REMOVE REAR SIDE SEAT BACK FRAME LH
12. REMOVE REAR SIDE SEAT BACK FRAME RH
13. REMOVE REAR FLOOR BOARD NO.4
14. REMOVE DECK FLOOR BOX LH
15. REMOVE DECK TRIM SIDE PANEL ASSY LH
16. REMOVE DECK TRIM SIDE PANEL ASSY RH
17. REMOVE BATTERY CARRIER BRACKET
18. REMOVE QUARTER VENT DUCT INNER NO.2
19. REMOVE BATTERY BRACKET REINFORCEMENT
20. REMOVE QUARTER VENT DUCT
21. REMOVE BATTERY CARRIER PANEL NO.6
22. REMOVE JUNCTION TERMINAL
NOTICE: Wear insulating gloves.
23. REMOVE FRAME WIRE
NOTICE: Wear insulating gloves.
24. REMOVE HV BATTERY ASSY
25. REMOVE BATTERY COVER SUB-ASSY
26. REMOVE WIRING HARNESS PROTECTOR COVER NO.1
NOTICE: Wear insulating gloves.
27. REMOVE WIRING HARNESS PROTECTOR COVER NO.3
NOTICE: Wear insulating gloves.
28. REMOVE BATTERY CARRIER CUSHION NO.3
NOTICE: Wear insulating gloves.
29. REMOVE MAIN BATTERY CABLE
NOTICE: Wear insulating gloves.
30. REMOVE MAIN BATTERY CABLE NO.2
NOTICE: Wear insulating gloves.
31. REMOVE FRAME WIRE NO.2
NOTICE: Wear insulating gloves.
a. Disconnect the temperature sensor connector from the battery ECU.
b. Remove the clamp, then disconnect the frame wire No. 2 connector from the battery ECU.
c. Remove the 26 nuts and frame wire No. 2.
32. INSTALL FRAME WIRE NO.2
NOTICE: Wear insulating gloves.
a. Install the frame wire No. 2 with new 26 nuts.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
b. Connect the frame wire No. 2 connector to the battery ECU, then connect the clamp.
c. Connect the temperature sensor connector to the battery ECU.
33. INSTALL MAIN BATTERY CABLE NO.2
NOTICE: Wear insulating gloves.
34. INSTALL MAIN BATTERY CABLE
NOTICE: Wear insulating gloves.
35. INSTALL BATTERY CARRIER CUSHION NO.3
NOTICE: Wear insulating gloves.
36. INSTALL WIRING HARNESS PROTECTOR COVER NO.1
NOTICE: Wear insulating gloves.
37. INSTALL WIRING HARNESS PROTECTOR COVER NO.3
NOTICE: Wear insulating gloves.
38. INSTALL BATTERY COVER SUB-ASSY
39. INSTALL HV BATTERY ASSY
40. INSTALL FRAME WIRE
NOTICE: Wear insulating gloves.
41. INSTALL JUNCTION TERMINAL
NOTICE: Wear insulating gloves.
42. INSTALL BATTERY CARRIER PANEL NO.6
43. INSTALL QUARTER VENT DUCT
44. INSTALL BATTERY BRACKET REINFORCEMENT
45. INSTALL QUARTER VENT DUCT INNER NO.2
46. INSTALL BATTERY CARRIER BRACKET
47. INSTALL DECK TRIM SIDE PANEL ASSY RH
48. INSTALL DECK TRIM SIDE PANEL ASSY LH
49. INSTALL DECK FLOOR BOX LH
50. INSTALL REAR FLOOR BOARD NO.4
51. INSTALL REAR SIDE SEAT BACK FRAME RH
52. INSTALL REAR SIDE SEAT BACK FRAME LH
53. INSTALL REAR FLOOR BOARD NO.1
54. INSTALL REAR SEAT CUSHION ASSY
55. INSTALL TONNEAU COVER ASSY
56. INSTALL DECK TRIM COVER REAR
57. INSTALL SERVICE PLUG GRIP
NOTICE: Wear insulating gloves.
58. CONNECT BATTERY NEGATIVE TERMINAL
Torque: 6.0 Nm (61 kgf-cm, 53 inch lbs.)
59. INSTALL REAR FLOOR BOARD NO.3
60. INSTALL DECK FLOOR BOX REAR
61. INSTALL REAR FLOOR BOARD NO.2
62. POWER WINDOW CONTROL SYSTEM INITIALIZE