Hybrid Drive Systems: Technical Service Bulletins

• Recalls
  • Emissions
    • Recall - Hybrid Vehicle ECU Reprogramming
      • Overview
      • Technical Instructions
        • I. Operation Flow Chart
        • II. Identification of Affected Vehicles
        • III. Preparation
        • IV. Components
        • V. Work Procedure
          • A. Confirming Current HV ECU Calibration
          • B. Reprogramming the HV ECU
          • C. Recalibration Label
        • VI. SSC Completion Label Installation
      • Owner Letter
  • Generals
    • Campaign - Electric HV Water Pump Replacement
      • Dealer Letter
      • Owner Letter
      • Q & A
      • Technical Instructions
        • Information
        • I. Operation Flowchart
        • II. Identification
        • III. Preparation
        • IV. Background
        • V. Work Procedure
    • Campaign - ECM System Software Update
      • Dealer Letter
      • Questions and Answers
      • Customer Letter
      • Information
      • I. Operation Flow Chart
      • II. Identification of Affected Vehicles
      • III. Preparation
      • IV. Components
      • V. Background
      • VI. Work Procedure
        • A. HV ECU Reprogramming Procedure
        • B. Engine ECM Reprogramming Procedure
        • C. Dielectric Grease Application Procedure
      • VII. SSC Completion Label Installation
      • VIII. Material Safety Data Sheets
  • Safety
    • Recall - Hybrid Electric Water Pump Replacement
      • Dealer Letter
      • Dealer Q and A
      • Owner Letter
      • Technical Instructions
        • Technical Instructions
        • I. Operation Flow Chart
        • II. Identification of Affected Vehicles
        • III. Preparation
        • IV. Background
        • V. Work Procedure
        • VI. Appendix
    • Recall - Steering Intermediate Shaft, Hybrid Water Pump
      • Dealer Letter
      • Dealer Q and A - Steering Intermediate Extension Shaft
      • Dealer Q and A - Hybrid Electric Water Pump Q and A
• Customer Interest
  • Hybrid System - MIL ON, DTC P1121 Set
  • Canada - Engine Control - MIL ON DTC's P0A94 P0A78
  • Canada - Engine Control - MIL ON DTC P0125
  • Canada - Hybrid System - MIL ON/DTC P0A93 / Info Code 346
  • Hybrid System - MIL ON/DTC P0A93 / Info Code 346
  • Canada - Hybrid Controls - MIL ON/DTC's P0AC0/P0A1F/P0A7F/P0AFA
  • Canada - Hybrid System - MIL ON/DTC P0A7A
  • Canada - Hybrid System - MIL ON/Multiple DTC's Set
  • Canada - Hybrid System - MIL ON/DTCs P3140/P3141/P0A0D
  • Canada - Hybrid System - MIL ON/DTC's P0AA6/P3009
  • Canada - Hybrid/Engine Controls - MIL/DTC's P3190/P3191/P0A0F
  • Canada - Hybrid System - MIL ON/DTC P3000/P0356 and Others
  • Canada - Hybrid System - Hybrid ECU Update for Various Issues
  • Hybrid Controls - MIL ON/Multiple Hybrid Codes Set
  • Hybrid Cooling System - DTC P1121 Set/MIL ON
  • Engine Controls - MIL ON/DTC P1151 Set
    • Overview
    • Calibration Confirmation
    • Repair Procedure - Reprogram the Engine ECU (ECM/PCM)
    • Recalibration Label Installation
  • HV Service Plug - No 'Ready ON'/MIL ON/DTC's Set
  • Engine Controls - False MIL ON/P0A7A/IC 325
  • Hybrid System - MIL ON/DTC's P0AA6 or P3009 Set
  • Hybrid System - MIL ON/Multiple DTC's Set
  • Engine Controls - MIL/Master Lamp ON/DTC P3191/P3190
  • Hybrid Controls - MIL ON/DTC's P0AC0/P0A1F/P0A7F/P0AFA
• By Symptom
  • Customer Interest
    • Hybrid System - MIL ON, DTC P1121 Set
    • Canada - Engine Control - MIL ON DTC's P0A94 P0A78
    • Canada - Engine Control - MIL ON DTC P0125
    • Canada - Hybrid System - MIL ON/DTC P0A93 / Info Code 346
    • Hybrid System - MIL ON/DTC P0A93 / Info Code 346
    • Canada - Hybrid Controls - MIL ON/DTC's P0AC0/P0A1F/P0A7F/P0AFA
    • Canada - Hybrid System - MIL ON/DTC P0A7A
    • Canada - Hybrid System - MIL ON/Multiple DTC's Set
    • Canada - Hybrid System - MIL ON/DTCs P3140/P3141/P0A0D
    • Canada - Hybrid System - MIL ON/DTC's P0AA6/P3009
    • Canada - Hybrid/Engine Controls - MIL/DTC's P3190/P3191/P0A0F
    • Canada - Hybrid System - MIL ON/DTC P3000/P0356 and Others
    • Canada - Hybrid System - Hybrid ECU Update for Various Issues
    • Hybrid Controls - MIL ON/Multiple Hybrid Codes Set
    • Hybrid Cooling System - DTC P1121 Set/MIL ON
    • Engine Controls - MIL ON/DTC P1151 Set
      • Overview
      • Calibration Confirmation
      • Repair Procedure - Reprogram the Engine ECU (ECM/PCM)
      • Recalibration Label Installation
    • HV Service Plug - No 'Ready ON'/MIL ON/DTC's Set
    • Engine Controls - False MIL ON/P0A7A/IC 325
    • Hybrid System - MIL ON/DTC's P0AA6 or P3009 Set
    • Hybrid System - MIL ON/Multiple DTC's Set
    • Engine Controls - MIL/Master Lamp ON/DTC P3191/P3190
    • Hybrid Controls - MIL ON/DTC's P0AC0/P0A1F/P0A7F/P0AFA
  • Electric Drive Motor
    • Vehicle - Flood Damage Inspection And Handling
  • Electric Drive Transmission
    • Vehicle - Flood Damage Inspection And Handling
  • False instrument warning light/gauges
    • Engine Controls - MIL ON/DTC P1151 Set
      • Overview
      • Calibration Confirmation
      • Repair Procedure - Reprogram the Engine ECU (ECM/PCM)
      • Recalibration Label Installation
    • Engine Controls - False MIL ON/P0A7A/IC 325
    • HV Battery - MIL ON/Multiple DTC's Set
  • Recalls
    • Recall - Hybrid Electric Water Pump Replacement
      • Dealer Letter
      • Dealer Q and A
      • Owner Letter
      • Technical Instructions
        • Technical Instructions
        • I. Operation Flow Chart
        • II. Identification of Affected Vehicles
        • III. Preparation
        • IV. Background
        • V. Work Procedure
        • VI. Appendix
    • Recall - Steering Intermediate Shaft, Hybrid Water Pump
      • Dealer Letter
      • Dealer Q and A - Steering Intermediate Extension Shaft
      • Dealer Q and A - Hybrid Electric Water Pump Q and A
    • Campaign - Electric HV Water Pump Replacement
      • Dealer Letter
      • Owner Letter
      • Q & A
      • Technical Instructions
        • Information
        • I. Operation Flowchart
        • II. Identification
        • III. Preparation
        • IV. Background
        • V. Work Procedure
    • Campaign - ECM System Software Update
      • Dealer Letter
      • Questions and Answers
      • Customer Letter
      • Information
      • I. Operation Flow Chart
      • II. Identification of Affected Vehicles
      • III. Preparation
      • IV. Components
      • V. Background
      • VI. Work Procedure
        • A. HV ECU Reprogramming Procedure
        • B. Engine ECM Reprogramming Procedure
        • C. Dielectric Grease Application Procedure
      • VII. SSC Completion Label Installation
      • VIII. Material Safety Data Sheets
    • Recall - Hybrid Vehicle ECU Reprogramming
      • Overview
      • Technical Instructions
        • I. Operation Flow Chart
        • II. Identification of Affected Vehicles
        • III. Preparation
        • IV. Components
        • V. Work Procedure
          • A. Confirming Current HV ECU Calibration
          • B. Reprogramming the HV ECU
          • C. Recalibration Label
        • VI. SSC Completion Label Installation
      • Owner Letter
  • Sticking/Binding
    • Hybrid System - MIL ON, DTC P1121 Set
• All Technical Service Bulletins
  • Recall - Hybrid Electric Water Pump Replacement
    • Dealer Letter
    • Dealer Q and A
    • Owner Letter
    • Technical Instructions
      • Technical Instructions
      • I. Operation Flow Chart
      • II. Identification of Affected Vehicles
      • III. Preparation
      • IV. Background
      • V. Work Procedure
      • VI. Appendix
  • Hybrid System - MIL ON, DTC P1121 Set
  • Vehicle - Flood Damage Inspection And Handling
  • Recall - Steering Intermediate Shaft, Hybrid Water Pump
    • Dealer Letter
    • Dealer Q and A - Steering Intermediate Extension Shaft
    • Dealer Q and A - Hybrid Electric Water Pump Q and A
  • Canada - Engine Control - MIL ON DTC's P0A94 P0A78
  • Canada - Engine Control - MIL ON DTC P0125
  • Canada - Hybrid System - MIL ON/DTC P0A93 / Info Code 346
  • Hybrid System - MIL ON/DTC P0A93 / Info Code 346
  • Canada - Hybrid Controls - MIL ON/DTC's P0AC0/P0A1F/P0A7F/P0AFA
  • Canada - Hybrid System - Inverter Service Precautions
  • Canada - Hybrid System - MIL ON/DTC P0A7A
  • Canada - Hybrid System - MIL ON/Multiple DTC's Set
  • Canada - Hybrid System - MIL ON/DTCs P3140/P3141/P0A0D
  • Canada - Hybrid System - MIL ON/DTC's P0AA6/P3009
  • Canada - Hybrid/Engine Controls - MIL/DTC's P3190/P3191/P0A0F
  • Canada - Hybrid System - MIL ON/DTC P3000/P0356 and Others
  • Canada - Hybrid System - Hybrid ECU Update for Various Issues
  • Canada - Hybrid System - HV and Auxiliary Battery Maintenance
  • Campaign - Electric HV Water Pump Replacement
    • Dealer Letter
    • Owner Letter
    • Q & A
    • Technical Instructions
      • Information
      • I. Operation Flowchart
      • II. Identification
      • III. Preparation
      • IV. Background
      • V. Work Procedure
  • Campaign - ECM System Software Update
    • Dealer Letter
    • Questions and Answers
    • Customer Letter
    • Information
    • I. Operation Flow Chart
    • II. Identification of Affected Vehicles
    • III. Preparation
    • IV. Components
    • V. Background
    • VI. Work Procedure
      • A. HV ECU Reprogramming Procedure
      • B. Engine ECM Reprogramming Procedure
      • C. Dielectric Grease Application Procedure
    • VII. SSC Completion Label Installation
    • VIII. Material Safety Data Sheets
  • Hybrid Systems - Emergency Response Training CD
  • Hybrid Controls - MIL ON/Multiple Hybrid Codes Set
  • Hybrid Cooling System - DTC P1121 Set/MIL ON
  • Hybrid System - HV And Auxiliary Battery Maintenance
  • Recall - Hybrid Vehicle ECU Reprogramming
    • Overview
    • Technical Instructions
      • I. Operation Flow Chart
      • II. Identification of Affected Vehicles
      • III. Preparation
      • IV. Components
      • V. Work Procedure
        • A. Confirming Current HV ECU Calibration
        • B. Reprogramming the HV ECU
        • C. Recalibration Label
      • VI. SSC Completion Label Installation
    • Owner Letter
  • Engine Controls - MIL ON/DTC P1151 Set
    • Overview
    • Calibration Confirmation
    • Repair Procedure - Reprogram the Engine ECU (ECM/PCM)
    • Recalibration Label Installation
  • HV Service Plug - No 'Ready ON'/MIL ON/DTC's Set
  • Engine Controls - False MIL ON/P0A7A/IC 325
  • HV Battery - MIL ON/Multiple DTC's Set
  • Hybrid System - MIL ON/DTC's P0AA6 or P3009 Set
  • Hybrid System - Inverter Removal/Installation Precaution
  • Hybrid System - MIL ON/Multiple DTC's Set
  • Engine Controls - MIL/Master Lamp ON/DTC P3191/P3190
  • Hybrid Controls - MIL ON/DTC's P0AC0/P0A1F/P0A7F/P0AFA
  • Electrical - SRS And HV Wiring Repairs