Diesel Data: Automotive Repair

Diagnosis System

DIAGNOSIS SYSTEM







- The battery ECU has a self-diagnosis system. If the computer, HV battery system or the components are not working properly, the ECU carries out a diagnosis to detect the malfunction, and illuminates the master warning lamp in the combination meter together with the HV system warning indicator on the multi-information display.

HINT: The master warning lamp illuminates when HV battery system fails and it blinks when in inspection mode.




- When troubleshooting OBD II vehicles, the only difference from the usual troubleshooting procedure is that you need to connect the OBD II scan tool complying with SAE J1978 or the hand-held tester to the vehicle, and read various data output from the vehicle's ECUs.

- OBD II regulations require that the vehicle's on-board computer illuminates the Malfunction Indicator Lamp (MIL) in the instrument panel when the computer detects a malfunction in:
1. the emission control systems/components, or
2. the powertrain control components (which affect vehicle emissions), or
3. the computers. In addition, the applicable Diagnostic Trouble Codes (DTCs) prescribed by SAE J2012 are recorded in the battery ECU memory.
If the malfunction does not recur in 3 consecutive trips, the MIL will go off automatically. However the DTCs remain recorded in the battery ECU memory.




- To check the DTCs, connect the hand-held tester to the Data Link Connector 3 (DLC3) with the CAN vehicle interface module (CAN VIM). Or, connect the OBD II scan tool to the DLC3. The hand-held tester or OBD II scan tool also enables you to erase DTCs and check the freeze frame data and various forms of the HV battery system data (for operating instructions, refer to their respective instruction manuals). The DTCs include SAE controlled codes and manufacturer controlled codes. SAE controlled codes must be set as prescribed by the SAE, while manufacturer controlled codes can be set by a manufacturer within the prescribed limits (see the DTC chart).

- Freeze frame data:
The freeze frame data record the driving condition when malfunction is detected. When troubleshooting, it can help determine if the vehicle was moving, braking, stationary, or reversing.