Powertrain Management: Technical Service Bulletins

• Recalls
  • Emissions
    • Recall - Hybrid Vehicle ECU Reprogramming
      • Overview
      • Technical Instructions
        • I. Operation Flow Chart
        • II. Identification of Affected Vehicles
        • III. Preparation
        • IV. Components
        • V. Work Procedure
          • A. Confirming Current HV ECU Calibration
          • B. Reprogramming the HV ECU
          • C. Recalibration Label
        • VI. SSC Completion Label Installation
      • Owner Letter
  • Generals
    • Campaign - ECM System Software Update
      • Dealer Letter
      • Questions and Answers
      • Customer Letter
      • Information
      • I. Operation Flow Chart
      • II. Identification of Affected Vehicles
      • III. Preparation
      • IV. Components
      • V. Background
      • VI. Work Procedure
        • A. HV ECU Reprogramming Procedure
        • B. Engine ECM Reprogramming Procedure
        • C. Dielectric Grease Application Procedure
      • VII. SSC Completion Label Installation
      • VIII. Material Safety Data Sheets
  • Safety
    • Recall 09V388000: Floor Mat/Accelerator Interference
    • Recall - Floor Mat/Accelerator Pedal Interferance
      • Dealer Letter
      • Owner Letter
      • Carpeted or All-Weather Floor Mat Inspection, Application and Installation Instructions
      • 2005-2010 Avalon Vehicles - Floor Mat to Vehicle Sample Application Chart
      • Q&A
• Customer Interest
  • Hybrid System - MIL ON, DTC P1121 Set
  • Canada - Engine Control - MIL ON DTC's P0A94 P0A78
  • Canada - Engine Control - MIL ON DTC P0125
  • Canada - Hybrid Controls - MIL ON/DTC's P0AC0/P0A1F/P0A7F/P0AFA
  • Canada - A/T - MIL ON/DTC's P0AA5/P3009 Set
  • Canada - Body/Ignition - MIL ON/Misfire DTC's Set
  • Canada - Engine Controls - MIL ON/DTC P1151
  • Canada - Compuetrs/Controls - CAN Module Fails to Initialize
  • Canada - Hybrid/Engine Controls - MIL/DTC's P3190/P3191/P0A0F
  • Canada - Instruments/Fuel - Fuel Gauge is Inaccurate
  • Canada - Hybrid System - MIL ON/DTC P3000/P0356 and Others
  • Canada - Engine Controls - MIL ON/DTC's P0136/P0138 Set
  • Canada - Hybrid System - Hybrid ECU Update for Various Issues
  • A/T - MIL ON/DTC P3009 Or P0AA6/Info Codes 526/613
  • Hybrid Controls - MIL ON/DTC's P0AC0/P0A1F/P0A7F/P0AFA
  • Engine Controls - MIL ON/DTC P0125 Stored in Memory
  • Engine Controls - MIL/Master Lamp ON/DTC P3191/P3190
  • Hybrid Controls - MIL ON/Multiple Hybrid Codes Set
  • Hybrid System - MIL ON/Multiple DTC's Set
  • Hybrid Cooling System - DTC P1121 Set/MIL ON
  • Ignition System - MIL ON/Misfire DTC's Set
  • Engine Controls - MIL ON/DTC's P0136/P0138
    • Overview
    • Repair Procedure A
    • Repair Procedure B
  • Engine Controls - MIL ON/DTC P1151 Set
    • Overview
    • Calibration Confirmation
    • Repair Procedure - Reprogram the Engine ECU (ECM/PCM)
    • Recalibration Label Installation
  • Engine Controls - MIL ON/DTC's P0136/P0138 Stored
  • HV Service Plug - No 'Ready ON'/MIL ON/DTC's Set
  • Engine Controls - False MIL ON/P0A7A/IC 325
  • Instruments - Fuel Gauge is Inaccurate
    • Overview
    • Repair Procedure 1 - Combination Meter Computer
    • Repair Procedure 2 - Fuel Filler Pipe
  • Hybrid System - MIL ON/DTC's P0AA6 or P3009 Set
  • Canada - Engine Controls - Error When Reprogramming ECU
• By Symptom
  • Customer Interest
    • Hybrid System - MIL ON, DTC P1121 Set
    • Canada - Engine Control - MIL ON DTC's P0A94 P0A78
    • Canada - Engine Control - MIL ON DTC P0125
    • Canada - Hybrid Controls - MIL ON/DTC's P0AC0/P0A1F/P0A7F/P0AFA
    • Canada - A/T - MIL ON/DTC's P0AA5/P3009 Set
    • Canada - Body/Ignition - MIL ON/Misfire DTC's Set
    • Canada - Engine Controls - MIL ON/DTC P1151
    • Canada - Compuetrs/Controls - CAN Module Fails to Initialize
    • Canada - Hybrid/Engine Controls - MIL/DTC's P3190/P3191/P0A0F
    • Canada - Instruments/Fuel - Fuel Gauge is Inaccurate
    • Canada - Hybrid System - MIL ON/DTC P3000/P0356 and Others
    • Canada - Engine Controls - MIL ON/DTC's P0136/P0138 Set
    • Canada - Hybrid System - Hybrid ECU Update for Various Issues
    • A/T - MIL ON/DTC P3009 Or P0AA6/Info Codes 526/613
    • Hybrid Controls - MIL ON/DTC's P0AC0/P0A1F/P0A7F/P0AFA
    • Engine Controls - MIL ON/DTC P0125 Stored in Memory
    • Engine Controls - MIL/Master Lamp ON/DTC P3191/P3190
    • Hybrid Controls - MIL ON/Multiple Hybrid Codes Set
    • Hybrid System - MIL ON/Multiple DTC's Set
    • Hybrid Cooling System - DTC P1121 Set/MIL ON
    • Ignition System - MIL ON/Misfire DTC's Set
    • Engine Controls - MIL ON/DTC's P0136/P0138
      • Overview
      • Repair Procedure A
      • Repair Procedure B
    • Engine Controls - MIL ON/DTC P1151 Set
      • Overview
      • Calibration Confirmation
      • Repair Procedure - Reprogram the Engine ECU (ECM/PCM)
      • Recalibration Label Installation
    • Engine Controls - MIL ON/DTC's P0136/P0138 Stored
    • HV Service Plug - No 'Ready ON'/MIL ON/DTC's Set
    • Engine Controls - False MIL ON/P0A7A/IC 325
    • Instruments - Fuel Gauge is Inaccurate
      • Overview
      • Repair Procedure 1 - Combination Meter Computer
      • Repair Procedure 2 - Fuel Filler Pipe
    • Hybrid System - MIL ON/DTC's P0AA6 or P3009 Set
    • Canada - Engine Controls - Error When Reprogramming ECU
  • Driveability
    • Ignition System - MIL ON/Misfire DTC's Set
  • Electric Drive Motor
    • Vehicle - Flood Damage Inspection And Handling
  • Electric Drive Transmission
    • Vehicle - Flood Damage Inspection And Handling
  • False instrument warning light/gauges
    • Canada - Instruments/Fuel - Fuel Gauge is Inaccurate
    • Engine Controls - MIL ON/DTC's P0136/P0138
      • Overview
      • Repair Procedure A
      • Repair Procedure B
    • Engine Controls - MIL ON/DTC P1151 Set
      • Overview
      • Calibration Confirmation
      • Repair Procedure - Reprogram the Engine ECU (ECM/PCM)
      • Recalibration Label Installation
    • Engine Controls - MIL ON/DTC's P0136/P0138 Stored
    • Engine Controls - False MIL ON/P0A7A/IC 325
    • Instruments - Fuel Gauge is Inaccurate
      • Overview
      • Repair Procedure 1 - Combination Meter Computer
      • Repair Procedure 2 - Fuel Filler Pipe
  • Leaks
    • Canada - Body/Ignition - MIL ON/Misfire DTC's Set
  • Recalls
    • Campaign - ECM System Software Update
      • Dealer Letter
      • Questions and Answers
      • Customer Letter
      • Information
      • I. Operation Flow Chart
      • II. Identification of Affected Vehicles
      • III. Preparation
      • IV. Components
      • V. Background
      • VI. Work Procedure
        • A. HV ECU Reprogramming Procedure
        • B. Engine ECM Reprogramming Procedure
        • C. Dielectric Grease Application Procedure
      • VII. SSC Completion Label Installation
      • VIII. Material Safety Data Sheets
    • Recall - Hybrid Vehicle ECU Reprogramming
      • Overview
      • Technical Instructions
        • I. Operation Flow Chart
        • II. Identification of Affected Vehicles
        • III. Preparation
        • IV. Components
        • V. Work Procedure
          • A. Confirming Current HV ECU Calibration
          • B. Reprogramming the HV ECU
          • C. Recalibration Label
        • VI. SSC Completion Label Installation
      • Owner Letter
    • Recall 09V388000: Floor Mat/Accelerator Interference
    • Recall - Floor Mat/Accelerator Pedal Interferance
      • Dealer Letter
      • Owner Letter
      • Carpeted or All-Weather Floor Mat Inspection, Application and Installation Instructions
      • 2005-2010 Avalon Vehicles - Floor Mat to Vehicle Sample Application Chart
      • Q&A
  • Sticking/Binding
    • Hybrid System - MIL ON, DTC P1121 Set
• All Technical Service Bulletins
  • Computers/Controls - Techstream(R) Reprogramming Procedure
  • Hybrid System - MIL ON, DTC P1121 Set
  • Vehicle - Flood Damage Inspection And Handling
  • Canada - Engine Controls - Accelerator Pedal Sensor Precaution
  • Canada - Engine Control - MIL ON DTC's P0A94 P0A78
  • Canada - Engine Control - MIL ON DTC P0125
  • Fuel System - Accelerator Pedal Sensor Service Precaution
  • Canada - Engine Controls - Techstream(R) ECU Re-Flash Procedure
  • Canada - Drivetrain - Drive/Axle Shaft Replacement Precautions
  • Canada - Hybrid Controls - MIL ON/DTC's P0AC0/P0A1F/P0A7F/P0AFA
  • Canada - A/T - MIL ON/DTC's P0AA5/P3009 Set
  • Canada - Body/Ignition - MIL ON/Misfire DTC's Set
  • Canada - Engine Controls - MIL ON/DTC P1151
  • Canada - Compuetrs/Controls - CAN Module Fails to Initialize
  • Canada - Engine Controls - VIN Entering During PCM Replacement
  • Canada - Hybrid/Engine Controls - MIL/DTC's P3190/P3191/P0A0F
  • Canada - Instruments/Fuel - Fuel Gauge is Inaccurate
  • Canada - Hybrid System - MIL ON/DTC P3000/P0356 and Others
  • Canada - Engine Controls - MIL ON/DTC's P0136/P0138 Set
  • Canada - Hybrid System - Hybrid ECU Update for Various Issues
  • Canada - Computers/Controls - CAN Interface Module Tester
  • Canada - ECM Reset Memory Function
  • A/T - MIL ON/DTC P3009 Or P0AA6/Info Codes 526/613
  • Hybrid Controls - MIL ON/DTC's P0AC0/P0A1F/P0A7F/P0AFA
  • Campaign - ECM System Software Update
    • Dealer Letter
    • Questions and Answers
    • Customer Letter
    • Information
    • I. Operation Flow Chart
    • II. Identification of Affected Vehicles
    • III. Preparation
    • IV. Components
    • V. Background
    • VI. Work Procedure
      • A. HV ECU Reprogramming Procedure
      • B. Engine ECM Reprogramming Procedure
      • C. Dielectric Grease Application Procedure
    • VII. SSC Completion Label Installation
    • VIII. Material Safety Data Sheets
  • Engine Controls - MIL ON/DTC P0125 Stored in Memory
  • Engine Controls - MIL/Master Lamp ON/DTC P3191/P3190
  • Hybrid Controls - MIL ON/Multiple Hybrid Codes Set
  • Hybrid System - MIL ON/Multiple DTC's Set
  • Hybrid Cooling System - DTC P1121 Set/MIL ON
  • Ignition System - MIL ON/Misfire DTC's Set
  • Engine Controls - ECU Reprogramming Procedure
    • Overview
    • Operation Procedure
  • Recall - Hybrid Vehicle ECU Reprogramming
    • Overview
    • Technical Instructions
      • I. Operation Flow Chart
      • II. Identification of Affected Vehicles
      • III. Preparation
      • IV. Components
      • V. Work Procedure
        • A. Confirming Current HV ECU Calibration
        • B. Reprogramming the HV ECU
        • C. Recalibration Label
      • VI. SSC Completion Label Installation
    • Owner Letter
  • Engine/Transmission Controls - Resetting ECM Memory
  • Engine Controls - Entering VIN When Replacing PCM/ECM
  • Engine Controls - MIL ON/DTC's P0136/P0138
    • Overview
    • Repair Procedure A
    • Repair Procedure B
  • Engine Controls - MIL ON/DTC P1151 Set
    • Overview
    • Calibration Confirmation
    • Repair Procedure - Reprogram the Engine ECU (ECM/PCM)
    • Recalibration Label Installation
  • Engine Controls - MIL ON/DTC's P0136/P0138 Stored
  • Computers/Controls - CAN Interface Module Initialization
  • HV Service Plug - No 'Ready ON'/MIL ON/DTC's Set
  • Engine Controls - False MIL ON/P0A7A/IC 325
  • Instruments - Fuel Gauge is Inaccurate
    • Overview
    • Repair Procedure 1 - Combination Meter Computer
    • Repair Procedure 2 - Fuel Filler Pipe
  • Fuel System - Fuel Injector Cleaning Procedure
  • Hybrid System - MIL ON/DTC's P0AA6 or P3009 Set
  • Engine Controls - Bank 1/Bank 2 O2 Sensor identification
  • Recall 09V388000: Floor Mat/Accelerator Interference
  • Recall - Floor Mat/Accelerator Pedal Interferance
    • Dealer Letter
    • Owner Letter
    • Carpeted or All-Weather Floor Mat Inspection, Application and Installation Instructions
    • 2005-2010 Avalon Vehicles - Floor Mat to Vehicle Sample Application Chart
    • Q&A
  • Fuel/Instruments - Fuel Tank/Gauge Diagnostic Tips
  • Canada - Engine Controls - ECU Flash Reprogramming Process
  • Canada - Engine Controls - Error When Reprogramming ECU
  • Canada - Fuel/Instruments - Fuel Tank/Gauge Diagnostic Tips
  • Emissions - CA/FED Emissions Underhood Label Ordering